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<h1 id="動力計實驗sop">動力計實驗SOP</h1>
<p>以動力計擷取三方向力量,並計算銑削力係數。</p>
<h2 id="動力計設置拍照">動力計設置拍照</h2>
<p>架好實驗設備後分別用手推XYZ三方向同時觀察動力計輸出是否正確。</p>
<p>此過程需拍照或攝影,畫面中要同時有動力計輸出及手推。</p>
<p>確保動力計的接線正確、正負號正確,方便追朔實驗現場。</p>
<h2 id="刀具">刀具</h2>
<p>刀具需採用無圓角端銑刀。刀具參數建議:</p>
<ul>
<li>D10</li>
<li>Flute4</li>
<li>Helix35</li>
</ul>
<p>刀具的刃數、螺旋角、前角無特別限制,但須與刀具廠牌型號一併詳實紀錄。</p>
<p>刀具直徑採用10mm是為了怕材料太難切導致斷刀。10mm是以inconel718在此實驗為安全標準設立。</p>
<h2 id="工件路徑">工件/路徑</h2>
<p>工件尺寸: 動力計長寬 x 方便夾持高度(50mm)</p>
<p><img src="img/fixWorkpiece.jpg" alt="fix-workpiece.jpg"></p>
<p><img src="img/StraightLineTraining-path.png" alt="training-path"></p>
<p>切深為0.5mm。</p>
<p>路徑分類以關鍵字表示low、high、through。</p>
<p>low為低轉速、high為高轉速、through為穿越道。
共切8刀分別為low1、low2、low3、high1、high2、high3、through1、through2。</p>
<p>如果材料有限使用low2、low3即可完成訓練。</p>
<p>low1故意切在邊緣是為使through1可以平穩進入切削區域。</p>
<p>high系列的每刃進給與low系列一致但轉速不同主要觀察轉速是否會造成力量差異。
如果受限於材料或機台等其他原因可以優先捨棄high2、high3。</p>
<p>through1、through2的CWE持變作為驗證使用。</p>
<p>如果材料過硬,可以降低切深進行實驗。</p>
<h2 id="實驗結果">實驗結果</h2>
<p>動力計數據需保留。</p>
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