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<h1 id="nc優化">NC優化</h1>
<p>組態在NC仿真前設定,然後執行<strong>輸出優化NC檔</strong>指令。</p>
<h2 id="組態">組態</h2>
<div class="NOTE">
<h5>Note</h5>
<p><strong>指令格式</strong></p>
<pre><code class="lang-csharp">OptEnableFeedrate = &lt;布林值&gt;;
OptEnableInterpolation = &lt;布林值&gt;;
OptRapidFeed_mmdmin = &lt;實數&gt;;
OptMinFeedrate_mmdmin = &lt;實數&gt;;
OptMaxFeedrate_mmdmin = &lt;實數&gt;;
OptMaxAcceleration_mmds2 = &lt;實數&gt;;
OptExtendedPreDistance_mm = &lt;實數&gt;;
OptExtendedPostDistance_mm = &lt;實數&gt;;
OptSpindlePowerSafetyFactor = &lt;實數&gt;;
</code></pre>
</div>
<ul>
<li><p><code>OptEnableFeedrate</code>:啟用順序式(Sequential)進給率優化。</p>
<p>順序式係指該功能從下指令開始作用。與其相對的設定在刀具端,刀具端也能設定進給率優化,但是在裝刀時才會發揮作用。</p>
<p><code>OptEnableFeedrate</code>與所有其他啟用進給率優化的指令需同時為真,進給率優化才會啟用。
即與刀具設定端必須同時為真(true),進給率優化才會啟用。</p>
<p><code>OptEnableFeedrate</code>預設值為真。</p>
</li>
<li><p><code>OptEnableInterpolation</code>:優化程序用重新插補。</p>
</li>
</ul>
<p>重新插捕後NC碼會增加,可以更好地控制加減速。</p>
<ul>
<li><code>OptRapidFeed_mmdmin</code>:優化程序中的無切削區域進給率。單位mm/min。</li>
</ul>
<p>沒有切到工件的NC路徑,為無切削區域。優化後該路徑將採用無切削區域進給率。</p>
<ul>
<li><code>OptMinFeedrate_mmdmin</code>:優化程序中的有切削區域最小進給。單位mm/min。</li>
<li><code>OptMaxFeedrate_mmdmin</code>:優化程序中的有切削區域最大進給。單位mm/min。</li>
</ul>
<p>有切到工件的NC路徑,為有切削區域。有切削區域的最大最小進給的設定通常依據經驗法則。</p>
<ul>
<li><p><code>OptMaxAcceleration_mmds2</code>:優化程序中的加減速限制。優化後NC碼的F值變化在該限制之內。單位$mm/s^2$。</p>
</li>
<li><p><code>OptExtendedPreDistance_mm</code>:優化程序中的有切削區域等效計算的前長度。單位mm。</p>
</li>
<li><p><code>OptExtendedPostDistance_mm</code>:優化程序中的有切削區域等效計算的後長度。單位mm。</p>
</li>
</ul>
<figure>
<img src="ExtendedDistance.png" alt="ExtendedDistance">
<figcaption>優化程序中的有切削區域等效計算的長度</figcaption>
</figure>
<ul>
<li><code>OptSpindlePowerSafetyFactor</code>:主軸功率安全係數。</li>
<li><code>OptSpindleTorqueSafetyFactor</code>:主軸扭力安全係數。</li>
</ul>
<p>優化後的NC碼,主軸功率及主軸扭力將被限制於安全係數之內。</p>
<ul>
<li><code>OptPreferedForce_N</code>:優化程中的目標力。單位N。</li>
</ul>
<p>在符合所有限制的條件下,優化程序中的加工路徑產生的力會盡可能的趨近目標力。</p>
<h2 id="nc碼中的優化腳本指令">NC碼中的優化腳本指令</h2>
<h3 id="於指定nc行不啟用優化">於指定NC行不啟用優化</h3>
<p>在執行 <code>Preserve()</code> 的NC行中,不啟用優化。</p>
<div class="TIP">
<h5>Tip</h5>
<p><strong>指令範例</strong></p>
<p><code>N0140</code> 行不啟用優化。</p>
<pre><code class="lang-nc">...
N0130 X-1.965 Y17.053
N0140 G03 X-2.66 Y38.193 I-103.796 J7.172 (;@Preserve();)
N0150 G01 X-3.068 Y40.776
...
</code></pre>
</div>
<h3 id="於指定nc範圍不啟用優化">於指定NC範圍不啟用優化</h3>
<p>使用<code>BeginPreserve()</code>的NC行及<code>EndPreserve()</code>的NC行及包含的NC範圍,不啟用優化。</p>
<div class="TIP">
<h5>Tip</h5>
<p><strong>指令範例</strong></p>
<p><code>N0140</code><code>N0150</code><code>N0160</code> 行不啟用優化。</p>
<pre><code class="lang-nc">...
N0130 X-1.965 Y17.053
N0140 G03 X-2.66 Y38.193 I-103.796 J7.172 (;@BeginPreserve();)
N0150 G01 X-3.068 Y40.776
N0160 X-3.555 Y43.338 (;@EndPreserve();)
N0170 X-4.125 Y45.875
...
</code></pre>
</div>
<h2 id="輸出優化nc檔">輸出優化NC檔</h2>
<div class="NOTE">
<h5>Note</h5>
<p><strong>指令格式</strong></p>
<pre><code class="lang-csharp">OptimizeToFiles(&lt;路徑樣板&gt;);
</code></pre>
</div>
<p>&lt;路徑樣板&gt;支援 <a href="../Doc-Task/index.html#FileTemplate">檔案路徑樣板</a></p>
<div class="TIP">
<h5>Tip</h5>
<p><strong>指令範例</strong></p>
<pre><code class="lang-csharp">OptEnableFeedrate = true;
OptEnableInterpolation = true;
OptRapidFeed_mmdmin = 4000;
OptMinFeedrate_mmdmin = 100;
OptMaxFeedrate_mmdmin = 4000;
OptMaxAcceleration_mmds2 = 10;
OptExtendedPreDistance_mm = 3;
OptExtendedPostDistance_mm = 2;
OptSpindlePowerSafetyFactor = 1.5;
OptSpindleTorqueSafetyFactor = 1.5;
OptPreferedForce_N = double.PositiveInfinity;
RunNcFile(&quot;NC/file1.nc&quot;);
OptRapidFeed_mmdmin = 8000;
RunNcFile(&quot;NC/file2.nc&quot;);
OptimizeToFiles(&quot;Cache/Opt-[NcName]&quot;);
</code></pre>
</div>
<p>組態設定可以穿插在NC仿真間,將會作用在組態設定後的NC仿真。</p>
<p>以上範例為例,優化後的NC程式file1.nc的無切削區域快速進給為4000file2.nc則為8000。</p>
<div class="TIP">
<h5>Tip</h5>
<p><strong>NC碼中的優化指令範例</strong></p>
<pre><code class="lang-nc">...
N0110 X-3.064 Y6.378 (;@OptMaxAcceleration_mmds2=10;)
N0120 X-2.411 Y11.712
N0130 X-1.965 Y17.053
N0140 G03 X-2.66 Y38.193 I-103.796 J7.172 (;@Preserve();)
N0150 G01 X-3.068 Y40.776 (;@OptMaxAcceleration_mmds2=100; OptMaxFeedrate_mmdmin=12000;)
N0160 X-3.555 Y43.338
N0170 X-4.125 Y45.875
...
</code></pre>
</div>
<blockquote>
<p>N0110至N0150前,優化區加速度設為10 <span class="math">\(mm/s^2\)</span>
N0140單行不做優化;
N0150及以後,優化區加速度設為100 <span class="math">\(mm/s^2\)</span>
N0150及以後,優化區切削區域最大進給設為12000 <span class="math">\(mm/min\)</span></p>
</blockquote>
<div class="TIP">
<h5>Tip</h5>
<p><strong>斷刀解決方案</strong></p>
<p>更改加工路徑降低切寬深 或 以HiNC優化功能調整進給率,將<strong>降伏應力比</strong><strong>主軸最大扭矩比</strong><strong>主軸最大功率比</strong>降至100%以下。</p>
</div>
<div class="TIP">
<h5>Tip</h5>
<p><strong>熱崩刃解決方案</strong></p>
<p>在解決斷刀問題的前提下,降低轉速,讓刀刃有充足時間散熱。</p>
<p>注意冷卻液是否對準刀刃影響甚大。</p>
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