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<title>APT刀具定義 | HiAPI-C# 2025 </title>
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<h1 id="apt刀具定義">APT刀具定義</h1>
<p>APT (Automatically Programmed Tool) 是一種通用刀具定義。參照APT參數圖例：</p>
<div style="background-color: white; padding: 10px; display: inline-block; width: 100%;">
<img src="img/APT.svg" alt="APT" style="width: 100%; max-width: 960px;">
</div>
<p>APT參數說明：</p>
<ul>
<li><code>D</code>：直徑</li>
<li><code>Rc</code>：圓角半徑</li>
<li><code>Rr</code>：圓角中心至刀具中心線距離</li>
<li><code>Rz</code>：圓角中心至刀尖水平面距離</li>
<li><code>Alpha</code>：水平面與刀尖側錐面夾角</li>
<li><code>Beta</code>：刀具中心線與刀壁側錐面夾角</li>
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<title>刀具設定注意事項 | HiAPI-C# 2025 </title>
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<h1 id="刀具設定注意事項">刀具設定注意事項</h1>
<h2 id="刀身設定">刀身設定</h2>
<h3 id="刀身形式">刀身形式</h3>
<p>刀身(Cutter)形式包含：</p>
<ul>
<li><strong>銑削</strong>
凡刀具以旋轉形式加工的，於HiNC中歸類為銑削，包含鑽、搪。</li>
<li><strong>自由減法</strong>
切割刀、放電加工模具。</li>
</ul>
<h3 id="離隙角">離隙角</h3>
<p>HiNC的離隙角設定為第一離隙角。用來計算刀緣磨耗寬度(Flank Wear, VB)。</p>
<h3 id="刀身重量">刀身重量</h3>
<p>刀身重量 用來計算熱傳。</p>
<ul>
<li>一體式刀具： 刀身重量 填寫一體式刀具的重量。</li>
<li>組裝式刀具： 刀身重量 填寫刀片總重，不包含組裝式刀把的重量。</li>
</ul>
<h3 id="刃磨半徑">刃磨半徑</h3>
<p>刃磨半徑(Hone Radius)表示刀具銳利程度，為刀刃鋒利處的半徑。一般在 20 ~ 50 um。</p>
<p>用來切削易加工材料的刀具通常刃磨半徑小，如Al6061T6，可以假設為20um；用來切削難加工材料的刀具通常刃磨半徑大，如不鏽鋼，可以假設為50um。</p>
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<title>智慧刀把 | HiAPI-C# 2025 </title>
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<h1 id="智慧刀把">智慧刀把</h1>
<p>智慧刀把是一種具備感測功能的工具機配件，能夠即時監測加工過程中的力和力矩數據。為了確保模擬結果的準確性，需要正確設定以下參數：</p>
<h2 id="感測器設定">感測器設定</h2>
<h3 id="力臂高度設定">力臂高度設定</h3>
<ul>
<li>感測器高度設定對模擬精度有重要影響</li>
<li>該高度為感測器所測力矩的力臂距離</li>
<li>若未正確設定，將導致力矩計算出現固定倍率的誤差</li>
</ul>
<h3 id="座標系對齊">座標系對齊</h3>
<ol>
<li><p><strong>基本原則</strong></p>
<ul>
<li>刀刃應對齊感測器的X軸</li>
<li>確保感測器XY坐標系與模擬XY坐標系一致</li>
<li>座標系對齊的影響程度相對力臂設定較小</li>
</ul>
</li>
<li><p><strong>安裝角度調整</strong></p>
<ul>
<li>如果無法完全對齊，請測量偏移角度</li>
<li>將測得的角度填入&quot;安裝角&quot;欄位</li>
<li>最大可能偏差為45度</li>
</ul>
</li>
</ol>
<h2 id="精度影響因素">精度影響因素</h2>
<h3 id="座標轉換影響">座標轉換影響</h3>
<ul>
<li>安裝角度偏差最多可導致√2倍的數值差異</li>
<li>這種差異本質上是座標轉換的結果，而非測量精度的問題</li>
<li>即使使用相同的智慧刀把，不同的安裝角度也會產生不同的測量數據</li>
</ul>
<h3 id="最佳實踐建議">最佳實踐建議</h3>
<ol>
<li>優先確保力臂高度設定的準確性</li>
<li>盡可能將刀刃對準感測器X軸</li>
<li>若無法完全對齊，務必測量並設定正確的安裝角度</li>
</ol>
<p>只有正確設定上述參數，模擬的微觀波形才能與感測器實際測量結果保持一致。</p>
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