fix SoftNcRunner GM code normalization.
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<h1 id="optimized-feed-rate-at-corners-is-lower-than-empirically-feasible">Optimized Feed Rate at Corners Is Lower Than Empirically Feasible</h1>
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<p>See also <a class="xref" href="nc-optimization-principles.html">NC Optimization</a> and the script command <a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a>.</p>
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<h2 id="phenomenon">Phenomenon</h2>
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<p>During NC feed rate optimization, corners often exhibit significant feed rate reductions — sometimes even lower than what is empirically known to be feasible. This puzzles users: actual machining at corners doesn't require such drastic reductions, so why does the optimization produce these results?</p>
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<h2 id="controller-deceleration-at-corners">Controller Deceleration at Corners</h2>
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<p>At corners, the controller <strong>automatically decelerates</strong> at high speeds. This is a built-in controller behavior as well as a hardware limitation, designed to ensure the machine can safely and accurately complete direction changes. The controller also provides parameters to adjust this acceleration/deceleration behavior.</p>
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<h3 id="relationship-between-buffer-distance-and-speed">Relationship Between Buffer Distance and Speed</h3>
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<p>The higher the speed, the longer the required buffer distance. The figure below shows machining conditions for several straight-line paths:</p>
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<p><img src="corner-behavior-img/StraightLine-path.png" alt="Straight-line path machining conditions"></p>
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<p>The figure labels the spindle speed (S) and feed rate (F) settings for different segments:</p>
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<ul>
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<li>through1/through2: S500, F200/F100</li>
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<li>low1/low2/low3: S1200, F200/F400/F600</li>
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<li>high1/high2/high3: S7200, F1200/F2400/F3600</li>
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</ul>
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<h2 id="force-simulation-error-analysis">Force Simulation Error Analysis</h2>
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<p>The figure below shows the force simulation error after applying and comparing dynamometer data, with blue-to-red indicating error ratio from low to high:</p>
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<p><img src="corner-behavior-img/corner-force-overview.png" alt="Corner force error overview"></p>
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<h3 id="error-characteristics">Error Characteristics</h3>
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<p>The following characteristics can be observed from the figure:</p>
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<ol>
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<li><strong>Errors increase closer to tool retraction (corners toward the Z direction)</strong></li>
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<li><strong>Higher feed rates result in longer high-error intervals</strong></li>
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</ol>
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<h3 id="error-sources">Error Sources</h3>
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<p>The errors mainly originate from <strong>controller deceleration</strong>. From the per-revolution waveform at the <code>F3600</code> corner in the lower part of the figure:</p>
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<table>
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<thead>
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<tr>
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<th>Data Source</th>
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<th>Description</th>
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</tr>
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</thead>
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<tbody>
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<tr>
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<td>Left (simulated ideal force)</td>
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<td>Ideal cutting force calculated based on the set feed rate</td>
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</tr>
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<tr>
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<td>Right (dynamometer data)</td>
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<td>Measured cutting force, approximately one-third of the ideal force</td>
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</tr>
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</tbody>
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</table>
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<p>The test material was S45C. At that location, <strong>the actual feed should be even lower than one-third of the ideal feed</strong>.</p>
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<h2 id="why-is-the-optimized-value-lower-than-the-empirical-value">Why Is the Optimized Value Lower Than the Empirical Value?</h2>
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<p>During NC feed rate optimization, corners often show significant feed rate reductions. Beyond the fact that corners typically produce higher cutting forces, the reason the optimized value is lower than the empirically feasible feed rate is:</p>
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<blockquote>
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<p><strong>The controller has already reduced the feed rate on its own; the optimization simply reveals this.</strong></p>
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</blockquote>
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<p>In other words, the optimization result reflects the feed rate actually executed by the controller, not the feed rate specified in the NC program. This “excessively low” optimized value is in fact the real machine behavior.</p>
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<h2 id="conclusion">Conclusion</h2>
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<p>When you find that the optimized feed rate at corners is unusually low, this is typically not a system error but rather:</p>
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<ol>
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<li>The controller has already automatically reduced the actual feed rate for safe cornering</li>
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<li>The optimization function faithfully reflects this deceleration behavior</li>
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<li>Even if you set the empirical value, the controller would still decelerate to a similar value during actual machining</li>
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</ol>
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<p>Understanding this phenomenon allows you to evaluate optimization results more rationally and adjust cornering strategies or machine parameters as needed.</p>
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<h2 id="tracking-the-limiting-physical-quantity-per-step">Tracking the Limiting Physical Quantity per Step</h2>
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<p>To find out which physical quantity limits the feed rate at each individual step, refer to the <a href="nc-optimization-principles.html#tracking-physical-quantity-constraints-of-individual-steps">Tracking Physical Quantity Constraints of Individual Steps</a> section in <a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a>.</p>
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<h1 id="cpu-usage-during-simulation">CPU Usage During Simulation</h1>
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<h2 id="simulation-computation-threads">Simulation Computation Threads</h2>
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<p>Time-series data is computed on a single thread (using only one CPU core at a time); other data can be computed in parallel.</p>
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<h3 id="geometry-removal">Geometry Removal</h3>
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<p>Geometry removal is single-threaded because sequential cutting is required to obtain the correct CWE (Cutter-Workpiece Engagement). The workpiece geometry surface after removal appears in light pink, which typically indicates that the physics for that region have not yet been computed.</p>
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<h3 id="physics-computation">Physics Computation</h3>
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<p>Cutting force computation begins after CWE is obtained. Since it is independent of computation order, it runs in multi-threaded mode under normal conditions. Torque and other physical quantities are also computed in parallel during this stage.</p>
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<p>Temperature computation must follow time-series order, so it converges back to a single thread.</p>
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<p>The entire machining simulation alternates between these modes. Once a step is fully computed, it is colored according to the designated indicator.</p>
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<h2 id="cpu-usage">CPU Usage</h2>
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<h3 id="high-geometry-resolution">High Geometry Resolution</h3>
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<p>When geometry resolution is high, geometry removal is faster than physics computation, so a large area of light pink follows behind the tool during simulation. There is a cap on the number of unfinished steps; geometry removal only proceeds when the count is within that limit. When physics computation cannot keep up with geometry removal, the number of pink steps stays constant.</p>
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<p>In this scenario, the workload is primarily multi-core (physics computation), and you are more likely to see high multi-core CPU utilization.</p>
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<p><img src="cpu-usage-img/geom-quick.png" alt="High geometry resolution"></p>
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<h3 id="low-geometry-resolution">Low Geometry Resolution</h3>
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<p>When geometry resolution is low, geometry removal is slower than physics computation, so the light pink area is barely visible.</p>
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<p>In this scenario, the workload is primarily single-core (geometry computation).</p>
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<p><img src="cpu-usage-img/geom-slow.png" alt="Low geometry resolution"></p>
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<h3 id="balanced-state">Balanced State</h3>
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<p>If the geometry resolution is such that geometry and physics computation do not bottleneck each other, the light pink area appears and fluctuates within a certain range. In this case, physics computation does not hold back geometry computation, and geometry computation is typically the performance bottleneck.</p>
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<h3 id="cpu-not-fully-utilized">CPU Not Fully Utilized</h3>
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<p>Possible reasons why the CPU is not fully utilized include:</p>
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<ul>
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<li>The operating system reserves headroom to ensure the GUI remains responsive. For example, Windows desktop applications (such as WPF) lower the priority of non-GUI threads by one level.</li>
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<li>The software/hardware throughput has reached its limit for the process.
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The reported CPU usage may not reach 100%, but other resources such as cache and bus bandwidth may be saturated. System-level factors like branch misprediction are also not reflected in the reported CPU usage.</li>
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</ul>
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<p>There is currently no solution for this.</p>
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<h1 id="analysis">Analysis</h1>
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<p>Theory, principles, and evaluation techniques for interpreting simulation results and understanding machining physics.</p>
|
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<h2 id="physics-and-coordinates">Physics and Coordinates</h2>
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<ul>
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<li><a href="milling-physics-coordinates.html">Milling Physics Coordinates</a> — Coordinate systems used in milling physics</li>
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<li><a href="machinability.html">Process Machinability</a> — Evaluating process machinability</li>
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<li><a href="wear.html">Tool Life & Wear</a> — Tool life and wear modes</li>
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<li><a href="radial-angle-measurement.html">Radial Angle Measurement</a> — Measuring radial rake and relief angles</li>
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<li><a href="cpu-usage.html">CPU Usage in Simulation</a> — CPU utilization during simulation</li>
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<li><a href="corner-behavior.html">Corner Feedrate Behavior</a> — Why optimized feed rates are lower at corners</li>
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<li><a href="smart-holder-training.html">Smart Holder Training</a> — Smart tool holder coefficient training</li>
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<li><a href="spindle-power-evaluation.html">Spindle Power Evaluation</a> — Spindle power accuracy validation</li>
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<h1 id="evaluating-process-machinability">Evaluating Process Machinability</h1>
|
||||
|
||||
<p>The <strong>machinability time-series chart</strong> can be used to evaluate tool breakage risk during machining.</p>
|
||||
<p>Tool breakage occurs when any of the following exceeds 100% and persists for longer than one simulation step: <strong>Yielding Stress Ratio</strong>, <strong>Max Spindle Torque Ratio</strong>, or <strong>Max Spindle Power Ratio</strong>.
|
||||
If the value significantly exceeds 100% — roughly speaking, above 200% — tool breakage can occur even without sustained duration.</p>
|
||||
<blockquote>
|
||||
<p><strong>Note</strong>: The default simulation uses per-revolution milling mode, where one simulation step equals one spindle revolution.</p>
|
||||
</blockquote>
|
||||
<p><strong>Yielding Stress Ratio</strong> is a percentage indicator with the tool material's breakage force as the denominator. The numerator is the simulation step's absolute force <a class="xref" href="../../api/Hi.MachiningSteps.MachiningStep.html#Hi_MachiningSteps_MachiningStep_MaxAbsForce_N">MaxAbsForce_N</a><small>(API)</small>. Compared to using the absolute force value directly as a limit, the ratio incorporates tool material mechanics and more accurately reflects the tool's actual safety margin. The optimization target force <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptPreferedForce_N">OptPreferedForce_N</a><small>(API)</small> represents the desired MaxAbsForce_N after optimization.</p>
|
||||
<p>For small tools, breakage is typically caused by insufficient tool force capacity, and breakage is based on the <strong>Yielding Stress Ratio</strong>.</p>
|
||||
<p>For small-to-medium tools, breakage is typically caused by insufficient spindle performance, and breakage is based on the <strong>Max Spindle Torque Ratio</strong> or <strong>Max Spindle Power Ratio</strong>.
|
||||
When cutting resistance exceeds spindle performance, the machine feed rate remains constant but the spindle speed continuously decreases, causing the feed per tooth to continuously increase, which drives cutting forces to spike until tool breakage or machine stoppage.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>Tool Breakage Solutions</strong></p>
|
||||
<p>Modify the toolpath to reduce cutting width/depth, or use HiNC's optimization feature to adjust feed rates, bringing the <strong>Yielding Stress Ratio</strong>, <strong>Max Spindle Torque Ratio</strong>, and <strong>Max Spindle Power Ratio</strong> below 100%.</p>
|
||||
</div>
|
||||
<h2 id="thermal-plastic-deformation-of-cutting-edge">Thermal Plastic Deformation of Cutting Edge</h2>
|
||||
<p>If the <strong>Thermal Yield Ratio</strong> exceeds 100%, thermal plastic deformation of the cutting edge occurs, accelerating wear.
|
||||
Unlike the Yielding Stress Ratio, Max Spindle Torque Ratio, and Max Spindle Power Ratio, this is a long-term indicator — exceeding 100% does not cause immediate effects.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>Thermal Plastic Deformation Solutions</strong></p>
|
||||
<p>After addressing tool breakage issues, reduce the spindle speed to allow sufficient time for the cutting edge to dissipate heat.</p>
|
||||
<p>Note that whether the coolant is properly directed at the cutting edge has a significant impact. If the coolant is not aimed at the cutting edge, it effectively reduces the heat dissipation coefficient.</p>
|
||||
</div>
|
||||
<p>Tool manufacturers typically provide recommended machining conditions, and the Thermal Yield Ratio obtained by simulating under those conditions usually exceeds 100%. This is because the manufacturing formulations of tool materials differ from HiNC's conservatively set default values.
|
||||
If you consider machining conditions with a Thermal Yield Ratio above 100% to be reasonable, you can adjust the thermal properties of the tool material so that the calculated Thermal Yield Ratio approaches 100%.</p>
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<article data-uid="Milling-Physics-Coordinates">
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<h1 id="milling-physics-coordinate-systems">Milling Physics Coordinate Systems</h1>
|
||||
|
||||
<p>Physical properties such as milling forces, milling torques, and deformations can be represented in different coordinate systems. Sensor raw data also corresponds to different coordinate systems.</p>
|
||||
<p>When viewing physical simulation data in HiNC, you will often see coordinate system notations. This chapter explains the three coordinate systems shown in the figure below.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><img src="milling-physics-coordinates-img/Machining-3-Coordinate.png" alt="Machining-3-Coordinate"></p>
|
||||
</div>
|
||||
<h2 id="workpiece-coordinate-system">Workpiece Coordinate System</h2>
|
||||
<p>Workpiece Coordinate System, abbreviated as <code>[W]</code>.</p>
|
||||
<p>Usually the program origin coordinate system.</p>
|
||||
<p>The workpiece coordinate system is consistent with the dynamometer coordinate system.</p>
|
||||
<h2 id="tool-running-coordinate-system">Tool Running Coordinate System</h2>
|
||||
<p>Tool Running Coordinate System, abbreviated as <code>[TR]</code>.</p>
|
||||
<p>Takes the tool running direction excluding tool normal movement as +X, tool normal vector as +Z, and defines +Y by the right-hand rule. For climb milling, +Y direction is away from the wall.</p>
|
||||
<p>The tool running coordinate system is suitable for understanding machining conditions.</p>
|
||||
<h2 id="spindle-rotation-coordinate-system">Spindle Rotation Coordinate System</h2>
|
||||
<p>Spindle Rotation Coordinate System, abbreviated as <code>[SR]</code>.</p>
|
||||
<p>The tool running coordinate system rotated around the Z axis by spindle motion angle <span class="math">\(\theta\)</span> becomes the spindle rotation coordinate system.</p>
|
||||
<p>The spindle rotation coordinate system is consistent with the smart tool holder coordinate system, as the smart tool holder sensor rotates with the spindle.</p>
|
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<article data-uid="NcOptimization">
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<h1 id="nc-optimization">NC Optimization</h1>
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<p>Also refer to the script commands section <a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a>.</p>
|
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<h2 id="optimization-objective">Optimization Objective</h2>
|
||||
<p>Optimization aims to make the physical quantities during machining as close to the target values as possible.</p>
|
||||
<p>Since the optimization uses a conservative feed rate strategy, the physical quantities in the optimized NC code will be as close to <strong>equal to or less than</strong> the target values as possible.</p>
|
||||
<h3 id="factors-determining-the-optimized-feed-rate">Factors Determining the Optimized Feed Rate</h3>
|
||||
<p>The optimized feed rate is determined by:</p>
|
||||
<ol>
|
||||
<li><strong>Physical quantity constraints of individual <a class="xref" href="../runtime/step-intro.html">steps</a></strong>: Feed rate limits calculated for each step based on target force, yielding stress, spindle torque, etc. For detailed descriptions of indicators such as yielding stress ratio and spindle torque ratio, refer to "<a href="machinability.html">Evaluating Process Machinability</a>".</li>
|
||||
<li><strong>Inter-step smoothing</strong>: Interactions such as acceleration/deceleration limits and extended distances.</li>
|
||||
</ol>
|
||||
<h2 id="differences-in-simulation-results-after-optimization">Differences in Simulation Results After Optimization</h2>
|
||||
<p>Simulation with modified feed rates produces different interpolation points than before, resulting in:</p>
|
||||
<ol>
|
||||
<li>Different simulation mesh errors</li>
|
||||
<li>Surface morphology changes at the surface roughness level</li>
|
||||
</ol>
|
||||
<p>Therefore, the simulated physical quantities after optimization may not always be equal to or below the target values — they may also be slightly above.</p>
|
||||
<p>The influence of interpolation point density on surface morphology is greater at rounded corners than on straight lines, so this effect may be more pronounced at corners.</p>
|
||||
<div class="TIP">
|
||||
<h5>Tip</h5>
|
||||
<p>For abnormally low optimized feed rates at corners, refer to <a href="corner-behavior.html">Corner Feed Rate Optimization</a>.</p>
|
||||
</div>
|
||||
<h2 id="velocity-smoothing">Velocity Smoothing</h2>
|
||||
<p>The smoothing range terminates at macro commands or line commands with unresolvable paths.</p>
|
||||
<p><em>Velocity smoothing</em> applies acceleration/deceleration limits based on the path length traversed by the current line command.
|
||||
Therefore, <em>velocity smoothing</em> is effective for <em>re-interpolatable</em> regions;
|
||||
however, for non-re-interpolatable regions, although acceleration/deceleration limits still apply, the excessively long path length of a single line may render them impractical in actual use.</p>
|
||||
<h2 id="impact-of-geometric-errors">Impact of Geometric Errors</h2>
|
||||
<p>Current NC optimization is based on an ideal geometric model. If the workpiece is a casting or has installation errors, a conservatively larger workpiece geometry should be configured in the system to prevent the system from misidentifying cutting regions as non-cutting regions, which could cause tool crashes.</p>
|
||||
<h2 id="tool-breakage-solutions">Tool Breakage Solutions</h2>
|
||||
<p>Modify the toolpath to reduce cutting width/depth, or use HiNC's optimization feature to adjust feed rates, bringing the <strong>yielding stress ratio</strong>, <strong>max spindle torque ratio</strong>, and <strong>max spindle power ratio</strong> below 100%.</p>
|
||||
<p>For detailed descriptions of these indicators and tool breakage criteria, refer to "<a href="machinability.html">Evaluating Process Machinability</a>".</p>
|
||||
<h2 id="thermal-edge-chipping-solutions">Thermal Edge Chipping Solutions</h2>
|
||||
<p>After addressing tool breakage issues, reduce the spindle speed to allow sufficient time for the cutting edge to dissipate heat.</p>
|
||||
<p>Note that whether the coolant is properly directed at the cutting edge has a significant impact.</p>
|
||||
<h2 id="tracking-physical-quantity-constraints-of-individual-steps">Tracking Physical Quantity Constraints of Individual Steps</h2>
|
||||
<p>To determine which physical quantity limits the feed rate for an individual step, first disable smoothing-related settings, then enable logging:</p>
|
||||
<pre><code class="lang-csharp">OptMaxAcceleration_mmds2 = double.PositiveInfinity;
|
||||
OptFeedrateAssignmentRatio = 0;
|
||||
OptExtendedPreDistance_mm = 0;
|
||||
OptExtendedPostDistance_mm = 0;
|
||||
EnableIndividualStepAdjustmentLog = true;
|
||||
EmbeddedLogMode = NcOptimizationEmbeddedLogMode.FullLog;
|
||||
</code></pre>
|
||||
<p>After running the optimization, inspect the <code>.IndependentStepAdjustment.log</code> file to view the independent optimization calculation results for each step and identify which physical quantity limited the feed rate.</p>
|
||||
<p>For detailed field descriptions of the log file, refer to the <a href="../../workflows/nc-optimization.html#optimization-logs">Optimization Logs</a> section in the <a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a> workflow.</p>
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<h1 id="radial-rake-angle-and-radial-relief-angle-measurement-on-the-cutting-plane">Radial Rake Angle and Radial Relief Angle Measurement on the Cutting Plane</h1>
|
||||
|
||||
<p>The method for measuring angles on the tool cutting plane scan is illustrated below:</p>
|
||||
<p><img src="radial-angle-measurement-img/clip-cutter-angle-scheme.jpg" alt="Tool angle measurement"></p>
|
||||
<h2 id="radial-rake-angle-α">Radial Rake Angle (α)</h2>
|
||||
<ol>
|
||||
<li>Sweep along the tool rotation direction to find the trailing point A of the cutting edge</li>
|
||||
<li>Connect point A to the center O</li>
|
||||
<li>The angle ∠OAA' between line OA and the first polyline endpoint A' on the cutting side of the edge is the rake angle α</li>
|
||||
</ol>
|
||||
<h2 id="radial-relief-angle-β">Radial Relief Angle (β)</h2>
|
||||
<ol>
|
||||
<li>Find the contact point B between the tool and the envelope circle</li>
|
||||
<li>Construct the tangent line Lt to the envelope circle at point B</li>
|
||||
<li>BB' is the first line segment on the relief side of the tool</li>
|
||||
<li>Pick an arbitrary point B'' on Lt in the relief direction</li>
|
||||
<li>The angle ∠B'BB'' between BB' and Lt is the relief angle β</li>
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<h1 id="primary-relief-angle-clearance">Primary Relief Angle Clearance</h1>
|
||||
|
||||
<p>All relief angles discussed in this article refer to the primary relief angle — the relief angle closest to the cutting zone. Also known as the clearance angle.</p>
|
||||
<p>During cutting, the milling cutter edge follows a trochoidal motion, shown as the red trochoid in the figure below. The blue circle is the tool envelope circle.</p>
|
||||
<p>The region inside the red trochoid (toward the center of the envelope circle) is the already-cut area; the region outside the red trochoid is the uncut area. If the relief face falls in that region, it will collide with the uncut material.
|
||||
Therefore, <strong>the angle marked RA (abbreviation for Relief Angle) represents the minimum required relief angle.</strong></p>
|
||||
<p><img src="relief-face-avoidance-img/relief-angle.png" alt="relief-angle.png"></p>
|
||||
<p>If the actual tool relief angle is smaller than the minimum required relief angle, the clearance face will press against the uncut workpiece, increasing forces on both the tool and the workpiece. This leads to greater tool vibration, workpiece surface springback, a sharp rise in surface roughness, and reduced tool life.</p>
|
||||
<h2 id="minimum-required-relief-angle-calculation">Minimum Required Relief Angle Calculation</h2>
|
||||
<p>For fixed-axis machining, the minimum required relief angle can be calculated from the feed rate, spindle speed, and tool radius. For simultaneous multi-axis machining, it must be computed in batch for each contact point along the program path.</p>
|
||||
<p>The following outlines the calculation for fixed-axis machining.</p>
|
||||
<p><span class="math">\(\vec r_p = \left(t\cdot v-R\cdot\sin\left(t\cdot w\right),R-R\cdot\cos\left(t\cdot w\right)\right)\)</span></p>
|
||||
<p><span class="math">\(\vec r_b = \left(a\cdot v-R\cdot\cos\left(s\right),R-R\cdot\sin\left(s\right)\right)\)</span></p>
|
||||
<p>Where:
|
||||
<span class="math">\(\vec r_p\)</span> is the position vector of the red trochoid;
|
||||
<span class="math">\(\vec r_b\)</span> is the position vector of the blue circle;
|
||||
<span class="math">\(R\)</span> is the tool radius (mm);
|
||||
<span class="math">\(w\)</span> is the spindle speed (rad/s);
|
||||
<span class="math">\(v\)</span> is the feed rate (mm/s);
|
||||
<span class="math">\(t\)</span> is time;
|
||||
<span class="math">\(s = t\cdot w\)</span>;
|
||||
<span class="math">\(a\)</span> is a specified time, used as a constant.</p>
|
||||
<p>Let the velocity vectors be</p>
|
||||
<div class="math">
|
||||
\[
|
||||
\vec v_p = \frac{d\vec r_p}{dt} ,
|
||||
\vec v_b = \frac{d\vec r_b}{ds}
|
||||
\]</div>
|
||||
<p>The angle between <span class="math">\(\vec v_p\)</span> and <span class="math">\(\vec v_b\)</span> is the minimum required relief angle.</p>
|
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G40 G17 G49 G54 G80
|
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G91 G28 Z0.0
|
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T01 M06
|
||||
S1500 M03
|
||||
G43 Z10. H01
|
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|
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G01 G90 X2. Y-20. M08
|
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G01 Z-1. F600.
|
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G01 Y16.
|
||||
Z10.
|
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G01 X14. Y-20.
|
||||
G01 Z-1. F600.
|
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G01 Y16.
|
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Z10.
|
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G01 X26. Y-20.
|
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G01 Z-1. F600.
|
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G01 Y16.
|
||||
Z10.
|
||||
|
||||
G00 G90 X-20. Y10.
|
||||
G17 G01 Z-1. F600.
|
||||
S50 M03
|
||||
;@MachiningResolution_mm=0.0625;
|
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;@SetNcResolutionFeedPerTooth();
|
||||
X13. F20. ;@LineSelection("lineA",AnchorMode.FirstTouch,AnchorMode.LastTouch);
|
||||
X25. F10. ;@LineSelection("lineB",AnchorMode.FirstTouch,AnchorMode.LastTouch);
|
||||
S1500 M03
|
||||
Z10. F600.
|
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|
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G91 G28 Z0.
|
||||
T02 M06
|
||||
S50 M03
|
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G43 Z10. H02
|
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G01 G90 X10. Y30. M08
|
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G01 Z-4. F20. ;@LineSelection("drillA",AnchorMode.FirstTouch,AnchorMode.LastTouch);
|
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Z10.
|
||||
X20.
|
||||
G01 Z-4. F10. ;@LineSelection("drillB",AnchorMode.FirstTouch,AnchorMode.LastTouch);
|
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Z10.
|
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|
||||
M09
|
||||
M05
|
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G91 G28 Z0.0
|
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M30
|
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<h1 id="smart-tool-holder-coefficient-training">Smart Tool Holder Coefficient Training</h1>
|
||||
|
||||
<p>By cutting the following shapes and collecting three-direction torques with a smart tool holder, you can train milling coefficients through HiNC projects.</p>
|
||||
<h2 id="overview">Overview</h2>
|
||||
<p><img src="smart-holder-training-img/training-path-diagram.png" alt="Smart Tool Holder Coefficient Training Path Diagram"></p>
|
||||
<ul>
|
||||
<li>T1 End mill D10 4 flutes</li>
|
||||
<li>T2 Drill bit, diameter unrestricted</li>
|
||||
</ul>
|
||||
<p>Click to download <a href="smart-holder-training-img/train.nc">NC code</a>.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>Adjusting Machining Method</strong></p>
|
||||
<ul>
|
||||
<li>Speed and feed can be changed according to material conditions, but feed per tooth must be in multiples.</li>
|
||||
<li>Slower spindle speed allows the smart tool holder to collect more data per unit time.</li>
|
||||
<li>The wall thickness between the two slots in <a href="#shape-i">Shape I</a> needs to be thin enough so that <a href="#shape-ii">Shape II</a> cutting is discontinuous per revolution.</li>
|
||||
</ul>
|
||||
</div>
|
||||
<h2 id="shape-i">Shape I</h2>
|
||||
<p>Shape I consists of three red slots, which are preparatory shapes, no need to collect smart tool holder data.</p>
|
||||
<ul>
|
||||
<li>ae10; ap1; S1500; F600</li>
|
||||
</ul>
|
||||
<h2 id="shape-ii">Shape II</h2>
|
||||
<p>Shape II penetrates through the thin walls between the three red slots, need to collect smart tool holder data.</p>
|
||||
<ul>
|
||||
<li>lineA: T1; ap1; S50; F20 (frt0.1)</li>
|
||||
<li>lineB: T1; ap1; S50; F10 (frt0.05)</li>
|
||||
</ul>
|
||||
<h2 id="shape-iii">Shape III</h2>
|
||||
<p>Shape III is drilling, need to collect smart tool holder data.</p>
|
||||
<ul>
|
||||
<li>drillA: T2; dp4; S50; F20</li>
|
||||
<li>drillB: T2; dp4; S50; F10</li>
|
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</ul>
|
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<h1 id="spindle-power-evaluation">Spindle Power Evaluation</h1>
|
||||
|
||||
<h2 id="the-role-of-spindle-power-for-energy-cost-of-milling">The role of spindle power for energy cost of Milling</h2>
|
||||
<p>The energy distribution can be referenced from Heidenhain's published measurements<a id="fnref:1" href="#fn:1" class="footnote-ref"><sup>1</sup></a>. The total machine power splits into two main flows:</p>
|
||||
<ul>
|
||||
<li><strong>External processing</strong> — Cooling lubricant and Compressed air, typically supplied by facility infrastructure.</li>
|
||||
<li><strong>Electrical power of the machine</strong> — The machine's own electrical consumption, further split into Auxiliary components and CNC control (which contains Spindle and Feed drives).</li>
|
||||
</ul>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>Case A: Mean power requirement for manufacturing a housing part — Roughing (13 kW)</strong></p>
|
||||
<pre><code class="lang-mermaid">sankey-beta
|
||||
|
||||
Total power (13 kW),External processing,6.4
|
||||
External processing,Cooling lubricant,5.1
|
||||
External processing,Compressed air,1.3
|
||||
Total power (13 kW),Electrical power of the machine,6.6
|
||||
Electrical power of the machine,Auxiliary components,3.1
|
||||
Electrical power of the machine,CNC control,3.5
|
||||
CNC control,Spindle,3.25
|
||||
CNC control,Feed drives,0.25
|
||||
</code></pre>
|
||||
</div>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>Case A: Mean power requirement for manufacturing a housing part — Finishing (7.4 kW)</strong></p>
|
||||
<pre><code class="lang-mermaid">sankey-beta
|
||||
|
||||
Total power (7.4 kW),External processing,2.8
|
||||
External processing,Cooling lubricant,1.5
|
||||
External processing,Compressed air,1.3
|
||||
Total power (7.4 kW),Electrical power of the machine,4.6
|
||||
Electrical power of the machine,Auxiliary components,2.8
|
||||
Electrical power of the machine,CNC control,1.8
|
||||
CNC control,Spindle,1.55
|
||||
CNC control,Feed drives,0.25
|
||||
</code></pre>
|
||||
</div>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>Case B: Mean power consumption of the drives during rough facing</strong></p>
|
||||
<p>Face-milling cutter D = 60 mm, speed 4 100 rpm, infeed depth 4 mm.</p>
|
||||
<pre><code class="lang-mermaid">xychart-beta
|
||||
title "Mean power consumption of the drives (kW)"
|
||||
x-axis ["Spindle", "Feed axes"]
|
||||
y-axis "Mean power (kW)" 0 --> 20
|
||||
bar [18.5, 0.3]
|
||||
</code></pre>
|
||||
</div>
|
||||
<p>In Case A roughing, the workpiece material seems like Al6061. CNC control (Spindle + Feed drives) takes about 27% of the total power (3.5 / 13 ≈ 26.9%).</p>
|
||||
<p>From HiNC spindle power evaluation:</p>
|
||||
<ul>
|
||||
<li>Milling S45C cost 200% energy compare to Al6061T6.</li>
|
||||
<li>Milling Inconel718 cost 800% energy compare to Al6061T6</li>
|
||||
</ul>
|
||||
<p>i.e.,</p>
|
||||
<ul>
|
||||
<li>Spindle power of milling S45C occupies 42% of total power.</li>
|
||||
<li>Spindle power of milling Inconel718 occupies 75% of total power.</li>
|
||||
</ul>
|
||||
<p>Conclusion: Spindle Power matters for not easy-working materials for computing the energy cost of milling.</p>
|
||||
<h2 id="verification-of-hinc-spindle-power-evaluation">Verification of HiNC Spindle Power Evaluation</h2>
|
||||
<p>HiNC Spindle Power Evaluation is verified by comparison of the gathering Data based on the following setting.</p>
|
||||
<h3 id="setting">Setting</h3>
|
||||
<ul>
|
||||
<li><p>Machine Tool: YCM NDV102A</p>
|
||||
</li>
|
||||
<li><p>Max Spindle Power: 22.4 kW</p>
|
||||
</li>
|
||||
<li><p>Controller: Fanuc 31i-Model A</p>
|
||||
</li>
|
||||
<li><p>Sampling: 1ms</p>
|
||||
</li>
|
||||
<li><p>Total Spindle Expended Energy: 0.412 kWh</p>
|
||||
<p>The total spindle expended energy is rearranged from Fanuc ServoGuide TCMD data.</p>
|
||||
</li>
|
||||
<li><p>Work Time: 8min 30s</p>
|
||||
</li>
|
||||
</ul>
|
||||
<h3 id="comparison">Comparison</h3>
|
||||
<p>The following figures are spindle power based on Controller and the spindle power evaluated by HiNC.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>The spindle power by Fanuc ServoGuide TCMD(%) * MaxSpindlePower</strong></p>
|
||||
<p><img src="spindle-power-evaluation-img/Fanuc_Spindle_Power.png" alt="Fanuc_Spindle_Power"></p>
|
||||
</div>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>The evaluated spindle power by HiNC Milling Power * Energy Conversion Efficiency (here is 0.4)</strong></p>
|
||||
<p><img src="spindle-power-evaluation-img/HiNC_Spindle_Power.png" alt="HiNC_Spindle_Power"></p>
|
||||
</div>
|
||||
<div class="footnotes">
|
||||
<hr>
|
||||
<ol>
|
||||
<li id="fn:1">
|
||||
<p>Data summarized from Heidenhain, <em>Technical Information: Aspects of Energy Efficiency in Machine Tools</em>, November 2010.<a href="#fnref:1" class="footnote-back-ref">↩</a></p>
|
||||
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{"items":[{"name":"Overview","href":"index.html","topicHref":"index.html"},{"name":"Milling Physics Coordinates","href":"milling-physics-coordinates.html","topicHref":"milling-physics-coordinates.html"},{"name":"Process Machinability","href":"machinability.html","topicHref":"machinability.html"},{"name":"Tool Life & Wear","href":"wear.html","topicHref":"wear.html"},{"name":"Relief Face Avoidance","href":"relief-face-avoidance.html","topicHref":"relief-face-avoidance.html"},{"name":"Radial Angle Measurement","href":"radial-angle-measurement.html","topicHref":"radial-angle-measurement.html"},{"name":"CPU Usage in Simulation","href":"cpu-usage.html","topicHref":"cpu-usage.html"},{"name":"Corner Feedrate Behavior","href":"corner-behavior.html","topicHref":"corner-behavior.html"},{"name":"Smart Holder Training","href":"smart-holder-training.html","topicHref":"smart-holder-training.html"},{"name":"Spindle Power Evaluation","href":"spindle-power-evaluation.html","topicHref":"spindle-power-evaluation.html"},{"name":"NC Optimization Principles","href":"nc-optimization-principles.html","topicHref":"nc-optimization-principles.html"}]}
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<article data-uid="Wear">
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<h1 id="tool-life-and-wear">Tool Life and Wear</h1>
|
||||
|
||||
<p>There are many modes of cutting edge damage, which can be attributed to instantaneous failure modes, including tool breakage and thermal cracking, see <a href="machinability.html">this article</a>; while for modes attributed to long-term consumption failure, <u>it is recommended to use <strong>flank wear</strong> as the target for evaluating tool life</u>.</p>
|
||||
<p>HiNC adopts the wear model<a id="fnref:1" href="#fn:1" class="footnote-ref"><sup>1</sup></a>:</p>
|
||||
<p><span class="math">\(W(T) = \frac{k(T) L P}{H(T)}\)</span></p>
|
||||
<p>where W is wear amount, k is wear coefficient, L is contact length, P is pressure, H is hardness, T is temperature.</p>
|
||||
<p>HiNC calculates wear including:</p>
|
||||
<ul>
|
||||
<li>Crater Wear</li>
|
||||
<li>Flank Wear Width</li>
|
||||
<li>Flank Wear Depth</li>
|
||||
</ul>
|
||||
<p>Here crater wear refers to crater wear depth.</p>
|
||||
<p>Flank wear width is most commonly used as an evaluation target in papers because it has measurement standards. In planar motion, tools will wear at the cutting peak first then the flank, so flank wear width can be used to evaluate total wear in laboratory settings.</p>
|
||||
<p>However, if the tool has up and down motion during milling, the flank will experience random collisions before the cutting peak is worn out, in which case flank wear width loses its value for evaluating total wear.</p>
|
||||
<p>The flank wear width calculated by HiNC assumes no random flank collisions and is only applicable to planar cutting. HiNC retains this value for research purposes.</p>
|
||||
<div class="footnotes">
|
||||
<hr>
|
||||
<ol>
|
||||
<li id="fn:1">
|
||||
<p>Lee, R. S, and J. L Jou. “Application of Numerical Simulation for Wear Analysis of Warm Forging Die.” Journal of Materials Processing Technology, Proceedings of the 6th Asia Pacific Conference on materials Processing, 140, no. 1 (September 22, 2003): 43–48.<a href="#fnref:1" class="footnote-back-ref">↩</a></p>
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<article data-uid="">
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<h1 id="runtime">Runtime</h1>
|
||||
|
||||
<p>Objects, concepts, and APIs that exist during simulation execution. These describe how the simulation progresses and how scripts or the GUI interact with it.</p>
|
||||
<h2 id="core-concepts">Core Concepts</h2>
|
||||
<ul>
|
||||
<li><a href="script-command.html">Script Command</a> — C# scripting syntax, execution model, warnings</li>
|
||||
<li><a href="machining-step.html">MachiningStep</a> — The simulation computation unit</li>
|
||||
<li><a href="step-intro.html">Step (Concept)</a> — Short introduction to a step</li>
|
||||
<li><a href="step-output.html">Step Output</a> — CSV field reference for step-level output</li>
|
||||
<li><a href="session-progress.html">SessionProgress</a> — Message and progress reporting system</li>
|
||||
</ul>
|
||||
<h2 id="api-reference">API Reference</h2>
|
||||
<ul>
|
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<li><a href="runtime-api.html">RuntimeApi Reference</a> — Categorized quick-reference table of all script commands</li>
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<title>Glossary: Machining Step | HiAPI-C# 2025 </title>
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<article data-uid="Glossary-MachiningStep">
|
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<h1 id="glossary-machining-step">Glossary: Machining Step</h1>
|
||||
|
||||
<h2 id="what-is-a-machining-step">What Is a Machining Step?</h2>
|
||||
<p>A <strong>MachiningStep</strong> (<a class="xref" href="../../api/Hi.MachiningSteps.MachiningStep.html">MachiningStep</a>) is a single computation unit in the HiNC simulation. By default, one step corresponds to one spindle revolution, but this interval is configurable via the <a href="../../workflows/basic-simulation.html">Basic Simulation</a> workflow.</p>
|
||||
<p>Each step contains data for the <strong>time interval</strong> between two consecutive steps (from the previous step to the current step). Since this represents a period rather than an instant, many fields are simplified representations using prefixes like Average (Avg), Extremes (Min, Max), Range (Delta), and Maximum Absolute Value (MaxAbs).</p>
|
||||
<hr>
|
||||
<h2 id="key-properties">Key Properties</h2>
|
||||
<p>The table below summarizes the primary step output fields. For the complete reference, see <a class="xref" href="../../api/Hi.MachiningSteps.MachiningStep.html">MachiningStep</a>.</p>
|
||||
<h3 id="basic-source-information">Basic Source Information</h3>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Property</th>
|
||||
<th>Description</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>FileNo</code> / <code>LineNo</code> / <code>FilePath</code> / <code>LineText</code></td>
|
||||
<td>Source NC file and line information</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>StepIndex</code></td>
|
||||
<td>Step sequence index</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>ToolId</code></td>
|
||||
<td>Active tool ID</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>FlagsText</code></td>
|
||||
<td>Active G-code modal flags</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<h3 id="time-and-motion">Time and Motion</h3>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Property</th>
|
||||
<th>Description</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>AccumulatedTime</code></td>
|
||||
<td>Accumulated simulation time</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>StepDuration</code></td>
|
||||
<td>Duration of this step</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>BeginSpindleAngle_deg</code></td>
|
||||
<td>Spindle angle at step start</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>Cl</code> (X, Y, Z, I, J, K)</td>
|
||||
<td>Cutter location point and tool axis vector</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>MC</code> (X, Y, Z, A, B, C)</td>
|
||||
<td>Machine coordinates</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>Feedrate_mmdmin</code></td>
|
||||
<td>Feed rate (mm/min)</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>SpindleSpeed_rpm</code></td>
|
||||
<td>Spindle speed (RPM)</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>FeedPerTooth_mm</code> / <code>FeedPerCycle_mm</code></td>
|
||||
<td>Feed per tooth / per cycle</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>MovingLength_mm</code></td>
|
||||
<td>Displacement length</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<h3 id="cutting-engagement">Cutting Engagement</h3>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Property</th>
|
||||
<th>Description</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>IsTouched</code></td>
|
||||
<td>Whether cutting engagement occurred</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>CuttingWidth_mm</code> (ae)</td>
|
||||
<td>Cutting width</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>CuttingDepth_mm</code> (ap)</td>
|
||||
<td>Cutting depth</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>Mrr_mm3ds</code></td>
|
||||
<td>Material removal rate</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>ChipThickness_mm</code></td>
|
||||
<td>Chip thickness</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>ChipVolume_mm3</code></td>
|
||||
<td>Chip volume</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<h3 id="force-and-torque">Force and Torque</h3>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Property</th>
|
||||
<th>Description</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>AvgForceToToolOnToolRunningCoordinate_N</code></td>
|
||||
<td>Average force on tool (X, Y, Z)</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>MaxAbsForce_N</code></td>
|
||||
<td>Maximum absolute force</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>AvgAbsTorque_Nm</code></td>
|
||||
<td>Average absolute torque</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<h3 id="power-and-energy">Power and Energy</h3>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Property</th>
|
||||
<th>Description</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>SpindleInputPower_W</code></td>
|
||||
<td>Spindle input power</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>SpindleOutputPower_W</code></td>
|
||||
<td>Spindle output power (after efficiency losses)</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>MaxSpindlePowerRatio</code></td>
|
||||
<td>Input power / max spindle power capability</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>AccumulatedSpindleEnergyConsumption_kWh</code></td>
|
||||
<td>Accumulated energy consumption</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<h3 id="thermal">Thermal</h3>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Property</th>
|
||||
<th>Description</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>CutterDermisTemperature_C</code></td>
|
||||
<td>Cutter surface temperature</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>WorkpieceDermisTemperature_C</code></td>
|
||||
<td>Workpiece surface temperature</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>ChipTemperature_C</code></td>
|
||||
<td>Chip temperature</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>ThermalStress_MPa</code> / <code>ThermalYieldRatio</code></td>
|
||||
<td>Thermal stress and yield ratio</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<h3 id="wear-and-deflection">Wear and Deflection</h3>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Property</th>
|
||||
<th>Description</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>AccumulatedCraterWear_um</code></td>
|
||||
<td>Accumulated crater wear</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>AccumulatedFlankWearDepth_um</code> / <code>Width_um</code></td>
|
||||
<td>Accumulated flank wear</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>ReCutDepth_um</code></td>
|
||||
<td>Re-cut depth from tool deflection</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="registering-custom-step-variables">Registering Custom Step Variables</h2>
|
||||
<p>Beyond default properties, you can register custom step variables using <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_RegisterStepVariable_">RegisterStepVariable</a>:</p>
|
||||
<pre><code class="lang-csharp">RegisterStepVariable(
|
||||
"ChipVolume", // key
|
||||
"Chip Volume", // display name
|
||||
"mm3", // unit
|
||||
"F2", // format string
|
||||
(step) => step.ChipVolume_mm3 // value function
|
||||
);
|
||||
|
||||
PlayNcFile("NC/file1.nc");
|
||||
</code></pre>
|
||||
<p>Parameters:</p>
|
||||
<ul>
|
||||
<li><strong>key</strong>: Unique identifier</li>
|
||||
<li><strong>name</strong>: Display name (shown in UI)</li>
|
||||
<li><strong>unit</strong>: Physical unit (can be null)</li>
|
||||
<li><strong>formatString</strong>: .NET numeric format string (can be null)</li>
|
||||
<li><strong>variableFunction</strong>: Lambda that computes the value from a step (can be null)</li>
|
||||
</ul>
|
||||
<p>Registered variables appear in the UI and in output files from <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WriteStepFiles_">WriteStepFiles</a>.</p>
|
||||
<h3 id="indexer-access">Indexer Access</h3>
|
||||
<p>Use the <a class="xref" href="../../api/Hi.MachiningSteps.MachiningStep.html#Hi_MachiningSteps_MachiningStep_Item_System_String_">this[string]</a> indexer to read/write custom data on a step:</p>
|
||||
<pre><code class="lang-csharp">SessionStepBuilt += (preStep, curStep) => {
|
||||
if (curStep != null)
|
||||
curStep["MyCustomField"] = someCalculation();
|
||||
};
|
||||
</code></pre>
|
||||
<hr>
|
||||
<h2 id="accessing-step-data">Accessing Step Data</h2>
|
||||
<h3 id="getmillingstep">GetMillingStep</h3>
|
||||
<p><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_GetMillingStep_">GetMillingStep</a> retrieves a step by index:</p>
|
||||
<pre><code class="lang-csharp">var step = GetMillingStep(100);
|
||||
if (step != null)
|
||||
{
|
||||
Message($"ToolId={step.ToolId}, Force={step.MaxAbsForce_N} N");
|
||||
}
|
||||
</code></pre>
|
||||
<h3 id="stepcount">StepCount</h3>
|
||||
<p><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_StepCount">StepCount</a> returns the total number of steps:</p>
|
||||
<pre><code class="lang-csharp">Message($"Total steps: {StepCount}");
|
||||
</code></pre>
|
||||
<h3 id="iterating-all-steps">Iterating All Steps</h3>
|
||||
<pre><code class="lang-csharp">for (int i = 0; i < StepCount; i++)
|
||||
{
|
||||
var step = GetMillingStep(i);
|
||||
// process step...
|
||||
}
|
||||
</code></pre>
|
||||
<hr>
|
||||
<h2 id="step-output-files">Step Output Files</h2>
|
||||
<p>Steps can be exported to CSV using <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WriteStepFiles_">WriteStepFiles</a>:</p>
|
||||
<pre><code class="lang-csharp">WriteStepFiles("Output/[NcName].step.csv");
|
||||
</code></pre>
|
||||
<p>The CSV contains all default properties plus any registered custom variables. The file can be read back with <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_PlayCsvFile_">PlayCsvFile</a>.</p>
|
||||
<p>For waveform-level data (sub-step time resolution), use <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WriteShotFiles_">WriteShotFiles</a>:</p>
|
||||
<pre><code class="lang-csharp">WriteShotFiles("Output/[NcName].shot.csv", 1); // 1 ms time resolution
|
||||
</code></pre>
|
||||
<hr>
|
||||
<h2 id="dynamically-registered-variables-training">Dynamically Registered Variables (Training)</h2>
|
||||
<p>After executing <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_TrainMillingPara_">TrainMillingPara</a> or <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ReTrainMillingPara_">ReTrainMillingPara</a>, two additional step variables are automatically registered for steps within the training region:</p>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Variable</th>
|
||||
<th>Description</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>TrainingErrRatio</code></td>
|
||||
<td>Error metric between simulation and measurement for each step</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>AngleOffset</code></td>
|
||||
<td>Cutter rotation phase difference between measured and simulated data</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="see-also">See Also</h2>
|
||||
<ul>
|
||||
<li><a href="step-intro.html">Simulation Step</a> — concept definition</li>
|
||||
<li><a href="step-output.html">Simulation Step Output</a> — complete field reference</li>
|
||||
<li><a class="xref" href="runtime-api.html">Glossary: RuntimeApi Quick-Reference</a> — RuntimeApi quick-reference</li>
|
||||
<li><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a> — simulation workflow producing steps</li>
|
||||
<li><a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a> — training workflow that adds step variables</li>
|
||||
</ul>
|
||||
|
||||
</article>
|
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|
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<article data-uid="Glossary-RuntimeApi">
|
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<h1 id="glossary-runtimeapi-quick-reference">Glossary: RuntimeApi Quick-Reference</h1>
|
||||
|
||||
<p><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html">RuntimeApi</a> is the global scope for all HiNC script commands. This page organizes every command by category with a one-line description and links to the workflow where each is typically used.</p>
|
||||
<hr>
|
||||
<h2 id="simulation-control">Simulation Control</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_PlayNcFile_">PlayNcFile</a></td>
|
||||
<td>Execute an NC file</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_PlayNc_">PlayNc</a></td>
|
||||
<td>Execute NC code from a string</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_PlayCsvFile_">PlayCsvFile</a></td>
|
||||
<td>Drive simulation from a CSV file</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a>, <a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_RunNcFile_">RunNcFile</a></td>
|
||||
<td>Parse NC file and return action sequence (no auto-pacing)</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_RunNc_">RunNc</a></td>
|
||||
<td>Parse NC string and return action sequence (no auto-pacing)</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Pace_">Pace</a></td>
|
||||
<td>Insert a pausable checkpoint during playback</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Pause_">Pause</a></td>
|
||||
<td>Pause player execution</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Reset_">Reset</a></td>
|
||||
<td>Reset player state</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_PlayAct_">PlayAct</a></td>
|
||||
<td>Execute a custom action object</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_PlayToolingTeleport_">PlayToolingTeleport</a></td>
|
||||
<td>Teleport a tool to a new position</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_PlayClTeleport_">PlayClTeleport</a></td>
|
||||
<td>Teleport tool to a specified CL position and orientation</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="configuration--resolution">Configuration — Resolution</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_MachiningResolution_mm">MachiningResolution_mm</a></td>
|
||||
<td>Set workpiece entity resolution (power-of-2 cube width in mm)</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_DispCache_Mb">DispCache_Mb</a></td>
|
||||
<td>Set display cache size (Mb)</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_MachiningMotionResolution">MachiningMotionResolution</a></td>
|
||||
<td>Set machining motion resolution mode</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="configuration--physics">Configuration — Physics</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EnablePhysics">EnablePhysics</a></td>
|
||||
<td>Enable/disable milling force evaluation</td>
|
||||
<td><a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a>, <a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EnableWearEffect">EnableWearEffect</a></td>
|
||||
<td>Enable/disable tool wear effects</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_MillingForceCycleDivisionNum">MillingForceCycleDivisionNum</a></td>
|
||||
<td>Divisions per revolution for force calculation</td>
|
||||
<td><a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_InitSpindleTemperature_C">InitSpindleTemperature_C</a></td>
|
||||
<td>Initial spindle temperature (°C)</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EnablePauseOnFailure">EnablePauseOnFailure</a></td>
|
||||
<td>Pause execution on failure</td>
|
||||
<td><a class="xref" href="../../workflows/geometry-validation.html">Workflow: Geometry Validation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EnableCollisionDetection">EnableCollisionDetection</a></td>
|
||||
<td>Enable collision detection</td>
|
||||
<td><a class="xref" href="../../workflows/geometry-validation.html">Workflow: Geometry Validation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EnablePauseOnCollision">EnablePauseOnCollision</a></td>
|
||||
<td>Pause on collision</td>
|
||||
<td><a class="xref" href="../../workflows/geometry-validation.html">Workflow: Geometry Validation</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="data-export">Data Export</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WriteShotFiles_">WriteShotFiles</a></td>
|
||||
<td>Export waveform (shot) data CSV at given time resolution</td>
|
||||
<td><a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WriteStepFiles_">WriteStepFiles</a></td>
|
||||
<td>Export step-level data CSV</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a>, <a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="data-mapping">Data Mapping</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_MapSingleByCsvFile_">MapSingleByCsvFile</a></td>
|
||||
<td>One-to-one time-interpolation mapping from CSV</td>
|
||||
<td><a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_MapSeriesByCsvFile_">MapSeriesByCsvFile</a></td>
|
||||
<td>One-to-many series mapping from CSV (via ActualTime)</td>
|
||||
<td><a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_AddTimeDataByFile_">AddTimeDataByFile</a></td>
|
||||
<td>Specify input data with time range for local mapping</td>
|
||||
<td><a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a>, <a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ClearTimeMappingData_">ClearTimeMappingData</a></td>
|
||||
<td>Clear all mapping data</td>
|
||||
<td><a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_BeginSelection_">BeginSelection</a></td>
|
||||
<td>Set range mapping start point (in NC comments)</td>
|
||||
<td><a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EndSelection_">EndSelection</a></td>
|
||||
<td>Set range mapping end point (in NC comments)</td>
|
||||
<td><a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_LineSelection_">LineSelection</a></td>
|
||||
<td>Single-line data mapping (in NC comments)</td>
|
||||
<td><a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EnableMapOnSelectionEnd">EnableMapOnSelectionEnd</a></td>
|
||||
<td>Auto-trigger mapping when selection ends (default: true)</td>
|
||||
<td><a class="xref" href="../../workflows/sensor-mapping.html">Workflow: Sensor Data Mapping</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="training">Training</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_TrainMillingPara_">TrainMillingPara</a></td>
|
||||
<td>Train new milling coefficients from mapped data</td>
|
||||
<td><a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ReTrainMillingPara_">ReTrainMillingPara</a></td>
|
||||
<td>Calibrate existing milling coefficients (10% original / 90% new)</td>
|
||||
<td><a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_LoadCuttingParaByFile_">LoadCuttingParaByFile</a></td>
|
||||
<td>Load cutting parameters from file into workpiece</td>
|
||||
<td><a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_MillingCycleDivisionNum">MillingCycleDivisionNum</a></td>
|
||||
<td>Number of angular divisions per revolution</td>
|
||||
<td><a class="xref" href="../../workflows/force-training.html">Workflow: Milling Force Parameter Training</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="optimization">Optimization</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptimizeToFiles_">OptimizeToFiles</a></td>
|
||||
<td>Output optimized NC files</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptEnableFeedrate">OptEnableFeedrate</a></td>
|
||||
<td>Enable sequential feed rate optimization</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptEnableInterpolation">OptEnableInterpolation</a></td>
|
||||
<td>Enable re-interpolation</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptFeedrateAssignmentRatio">OptFeedrateAssignmentRatio</a></td>
|
||||
<td>Feed rate assignment ratio for re-interpolation</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptRapidFeed_mmdmin">OptRapidFeed_mmdmin</a></td>
|
||||
<td>Non-cutting region feed rate (mm/min)</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptMinFeedrate_mmdmin">OptMinFeedrate_mmdmin</a></td>
|
||||
<td>Minimum cutting feed rate (mm/min)</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptMaxFeedrate_mmdmin">OptMaxFeedrate_mmdmin</a></td>
|
||||
<td>Maximum cutting feed rate (mm/min)</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptMaxAcceleration_mmds2">OptMaxAcceleration_mmds2</a></td>
|
||||
<td>Acceleration/deceleration limit (mm/s²)</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptExtendedPreDistance_mm">OptExtendedPreDistance_mm</a></td>
|
||||
<td>Pre-distance for cutting region calculation (mm)</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptExtendedPostDistance_mm">OptExtendedPostDistance_mm</a></td>
|
||||
<td>Post-distance for cutting region calculation (mm)</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptSpindlePowerSafetyFactor">OptSpindlePowerSafetyFactor</a></td>
|
||||
<td>Spindle power safety factor</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptSpindleTorqueSafetyFactor">OptSpindleTorqueSafetyFactor</a></td>
|
||||
<td>Spindle torque safety factor</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptThermalYieldSafetyFactor">OptThermalYieldSafetyFactor</a></td>
|
||||
<td>Thermal yield safety factor</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_OptPreferedForce_N">OptPreferedForce_N</a></td>
|
||||
<td>Target cutting force (N)</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Preserve_">Preserve</a></td>
|
||||
<td>Disable optimization for a single NC line</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_BeginPreserve_">BeginPreserve</a></td>
|
||||
<td>Begin optimization-disabled range</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EndPreserve_">EndPreserve</a></td>
|
||||
<td>End optimization-disabled range</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EnableIndividualStepAdjustmentLog_">EnableIndividualStepAdjustmentLog</a></td>
|
||||
<td>Enable per-step optimization log file</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_EmbeddedLogMode_">EmbeddedLogMode</a></td>
|
||||
<td>Set embedded log verbosity (None / SimpleLog / FullLog)</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="geometry">Geometry</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WriteRuntimeGeom_">WriteRuntimeGeom</a></td>
|
||||
<td>Save runtime geometry to file</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ReadRuntimeGeom_">ReadRuntimeGeom</a></td>
|
||||
<td>Load runtime geometry from file</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WriteRuntimeGeomToStl_">WriteRuntimeGeomToStl</a></td>
|
||||
<td>Export runtime geometry to STL</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Diff_">Diff</a></td>
|
||||
<td>Compare simulated geometry against target</td>
|
||||
<td><a class="xref" href="../../workflows/geometry-validation.html">Workflow: Geometry Validation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_RemoveFlyPiece_">RemoveFlyPiece</a></td>
|
||||
<td>Remove disconnected residual material</td>
|
||||
<td><a class="xref" href="../../workflows/geometry-validation.html">Workflow: Geometry Validation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ScanRuntimeGeomInfDefect_">ScanRuntimeGeomInfDefect</a></td>
|
||||
<td>Scan for infinite edge cut defects</td>
|
||||
<td><a class="xref" href="../../workflows/geometry-validation.html">Workflow: Geometry Validation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ClearDefectDisplayee_">ClearDefectDisplayee</a></td>
|
||||
<td>Clear defect visualization markers</td>
|
||||
<td><a class="xref" href="../../workflows/geometry-validation.html">Workflow: Geometry Validation</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="events">Events</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_SessionStepBuilt">SessionStepBuilt</a></td>
|
||||
<td>Fired when a machining step is built</td>
|
||||
<td><a class="xref" href="../../workflows/nc-optimization.html">Workflow: NC Optimization</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_SessionStepSelected">SessionStepSelected</a></td>
|
||||
<td>Fired when a machining step is selected</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="messages">Messages</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Message_">Message</a></td>
|
||||
<td>Display a general message</td>
|
||||
<td>All workflows</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ProgressMessage_">ProgressMessage</a></td>
|
||||
<td>Display a progress message</td>
|
||||
<td>All workflows</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WarningMessage_">WarningMessage</a></td>
|
||||
<td>Display a warning message</td>
|
||||
<td>All workflows</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ErrorMessage_">ErrorMessage</a></td>
|
||||
<td>Display an error message</td>
|
||||
<td>All workflows</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_AppendMessagesToFile_">AppendMessagesToFile</a></td>
|
||||
<td>Export messages to file (optional tag filter)</td>
|
||||
<td>All workflows</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_SessionProgress">SessionProgress</a></td>
|
||||
<td>Session message host object</td>
|
||||
<td><a class="xref" href="session-progress.html">Glossary: Session Progress (Messages)</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="step-data-access">Step Data Access</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_GetMillingStep_">GetMillingStep</a></td>
|
||||
<td>Get step by index</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_StepCount">StepCount</a></td>
|
||||
<td>Total step count</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_RegisterStepVariable_">RegisterStepVariable</a></td>
|
||||
<td>Register a custom step variable</td>
|
||||
<td><a class="xref" href="machining-step.html">Glossary: Machining Step</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="runtime-management">Runtime Management</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ResetRuntime_">ResetRuntime</a></td>
|
||||
<td>Clear event handlers, buffers, and runtime state</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_MachiningSession">MachiningSession</a></td>
|
||||
<td>Get the current machining session object</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="properties--workpiece-and-fixture">Properties — Workpiece and Fixture</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Workpiece">Workpiece</a></td>
|
||||
<td>Get/set the workpiece object</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Fixture">Fixture</a></td>
|
||||
<td>Get/set the fixture object</td>
|
||||
<td><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Global">Global</a></td>
|
||||
<td>Global variable dictionary for cross-script data sharing</td>
|
||||
<td><a class="xref" href="script-command.html">Glossary: Script Commands</a></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<hr>
|
||||
<h2 id="tool-setup">Tool Setup</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Used In</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_GetUniformContourTrayShiftAngle_deg_">GetUniformContourTrayShiftAngle_deg</a></td>
|
||||
<td>Get tool contour shift angle (deg)</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_SetUniformContourTrayShiftAngle_deg_">SetUniformContourTrayShiftAngle_deg</a></td>
|
||||
<td>Set tool contour shift angle (deg)</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_GetStickMachiningToolObservationHeight_mm_">GetStickMachiningToolObservationHeight_mm</a></td>
|
||||
<td>Get smart tool holder observation height (mm)</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_SetStickMachiningToolObservationHeight_mm_">SetStickMachiningToolObservationHeight_mm</a></td>
|
||||
<td>Set smart tool holder observation height (mm)</td>
|
||||
<td>—</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p>Tool setup commands are for dynamic adjustment when actual installation conditions differ from defaults. Typically, configure these in the tool configuration file instead.</p>
|
||||
</div>
|
||||
<hr>
|
||||
<h2 id="see-also">See Also</h2>
|
||||
<ul>
|
||||
<li><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html">RuntimeApi</a> — full API documentation</li>
|
||||
<li><a class="xref" href="script-command.html">Glossary: Script Commands</a> — what is a script command</li>
|
||||
<li><a class="xref" href="machining-step.html">Glossary: Machining Step</a> — step data model</li>
|
||||
<li><a class="xref" href="session-progress.html">Glossary: Session Progress (Messages)</a> — message system</li>
|
||||
</ul>
|
||||
|
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<article data-uid="Glossary-ScriptCommand">
|
||||
<h1 id="glossary-script-commands">Glossary: Script Commands</h1>
|
||||
|
||||
<h2 id="what-is-a-script-command">What Is a Script Command?</h2>
|
||||
<p>A <strong>script command</strong> is a C# statement executed by the HiNC scripting engine. Scripts directly reference members and methods of <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html">RuntimeApi</a>, which serves as the global scope — no explicit object reference is needed.</p>
|
||||
<pre><code class="lang-csharp">// These are all RuntimeApi members used directly as globals
|
||||
EnablePhysics = true;
|
||||
MachiningResolution_mm = 0.125;
|
||||
PlayNcFile("NC/file1.nc");
|
||||
Message("Done");
|
||||
</code></pre>
|
||||
<h2 id="script-syntax-basics">Script Syntax Basics</h2>
|
||||
<p>Scripts use <strong>native C#</strong> syntax:</p>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Feature</th>
|
||||
<th>Syntax</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td>Statement terminator</td>
|
||||
<td><code>;</code></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>End-of-line comment</td>
|
||||
<td><code>// comment</code></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>String interpolation</td>
|
||||
<td><code>$"Value is {variable}"</code></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>Positive infinity</td>
|
||||
<td><code>double.PositiveInfinity</code></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>Negative infinity</td>
|
||||
<td><code>double.NegativeInfinity</code></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>Bitwise OR (for flags)</td>
|
||||
<td><code>Fx|Fy|Fz</code></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<p>All standard C# language features (variables, loops, conditionals, LINQ, etc.) are available.</p>
|
||||
<hr>
|
||||
<h2 id="script-task-page">Script Task Page</h2>
|
||||
<p>In the HiNC GUI, the <strong>Task</strong> page contains one or more script panels. Each panel has:</p>
|
||||
<ul>
|
||||
<li><strong>Order</strong>: Execution order (left to right, top to bottom)</li>
|
||||
<li><strong>Enabled</strong>: Whether the script runs (unchecked = skipped)</li>
|
||||
<li><strong>Title</strong>: A label for human reference only — has no functional effect</li>
|
||||
</ul>
|
||||
<hr>
|
||||
<h2 id="execution-model">Execution Model</h2>
|
||||
<h3 id="session-lifecycle">Session Lifecycle</h3>
|
||||
<ol>
|
||||
<li>Scripts execute in order on the <strong>Task</strong> page</li>
|
||||
<li>A <a class="xref" href="../../api/Hi.Common.PacePlayer.html">PacePlayer</a><small>(API)</small> controls playback — script commands like <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_PlayNcFile_">PlayNcFile</a><small>(API)</small> block until the NC program completes</li>
|
||||
<li>Player control commands (<a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Pace">Pace()</a><small>(API)</small>, <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Pause">Pause()</a><small>(API)</small>, <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Reset">Reset()</a><small>(API)</small>) interact with the <a class="xref" href="../../api/Hi.Common.PacePlayer.html">PacePlayer</a><small>(API)</small></li>
|
||||
<li><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ResetRuntime_">ResetRuntime</a><small>(API)</small> clears event handlers, buffers, and runtime state</li>
|
||||
</ol>
|
||||
<h3 id="event-driven-execution">Event-Driven Execution</h3>
|
||||
<p>Events like <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_SessionStepBuilt">SessionStepBuilt</a><small>(API)</small> fire during simulation and allow per-step logic:</p>
|
||||
<pre><code class="lang-csharp">SessionStepBuilt += (preStep, curStep) => {
|
||||
if (curStep != null)
|
||||
Message($"Step: ToolId={curStep.ToolId}");
|
||||
};
|
||||
PlayNcFile("NC/file1.nc");
|
||||
</code></pre>
|
||||
<p>Events are cleared by <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ResetRuntime_">ResetRuntime</a>.</p>
|
||||
<hr>
|
||||
<h2 id="script-commands-in-nc-code">Script Commands in NC Code</h2>
|
||||
<p>Script commands can be embedded inside NC code comments. Lines starting with <code>;@</code> execute before that NC line runs:</p>
|
||||
<pre><code>T01 M06 (;@MachiningResolution_mm=0.03125;)
|
||||
S1270 M03
|
||||
G43 Z10. H01
|
||||
</code></pre>
|
||||
<p>For controllers that do not support <code>;</code> as a comment character (e.g., FANUC), wrap in a comment block:</p>
|
||||
<pre><code>T01 M06 (;@MachiningResolution_mm=0.03125;)
|
||||
</code></pre>
|
||||
<hr>
|
||||
<h2 id="file-path-templates">File Path Templates</h2>
|
||||
<p>Commands that output files support the <code>[NcName]</code> token, which is replaced with each NC file name:</p>
|
||||
<pre><code class="lang-csharp">PlayNcFile("NC/file1.nc");
|
||||
PlayNcFile("NC/file2.nc");
|
||||
WriteShotFiles("Output/[NcName].shot.csv", 1);
|
||||
// Produces: Output/file1.nc.shot.csv, Output/file2.nc.shot.csv
|
||||
</code></pre>
|
||||
<p>All file paths are relative to the <strong>project directory</strong> unless an absolute path is given.</p>
|
||||
<hr>
|
||||
<h2 id="important-warnings">Important Warnings</h2>
|
||||
<p>The following operations can corrupt simulation state or produce incorrect results:</p>
|
||||
<ul>
|
||||
<li><strong>Do not save the project during simulation.</strong> System-internal configuration (e.g., training-specific resolution overrides) may overwrite your settings.</li>
|
||||
<li><strong>Do not reset the player during milling coefficient training.</strong> Close the project instead of pressing the reset button to avoid unexpected errors.</li>
|
||||
<li><strong>Do not modify resolution, tool, or controller settings during training.</strong> Changing these mid-training invalidates the results.</li>
|
||||
<li><strong>Do not combine <code>UpdateNcOptOption</code> in <a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_SessionStepBuilt">SessionStepBuilt</a><small>(API)</small> with NC-embedded optimization commands.</strong> Parallel computation may cause undefined behavior.</li>
|
||||
</ul>
|
||||
<hr>
|
||||
<h2 id="global-variables">Global Variables</h2>
|
||||
<p><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Global">Global</a> provides a key-value dictionary for sharing data across scripts:</p>
|
||||
<pre><code class="lang-csharp">Global["material"] = "Steel";
|
||||
var material = Global["material"];
|
||||
</code></pre>
|
||||
<hr>
|
||||
<h2 id="full-api-reference">Full API Reference</h2>
|
||||
<p>For the complete list of available commands, properties, and events, see:</p>
|
||||
<ul>
|
||||
<li><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html">RuntimeApi</a> — full API documentation</li>
|
||||
<li><a class="xref" href="runtime-api.html">Glossary: RuntimeApi Quick-Reference</a> — categorized quick-reference table</li>
|
||||
</ul>
|
||||
<h2 id="see-also">See Also</h2>
|
||||
<ul>
|
||||
<li><a class="xref" href="runtime-api.html">Glossary: RuntimeApi Quick-Reference</a> — RuntimeApi quick-reference</li>
|
||||
<li><a class="xref" href="machining-step.html">Glossary: Machining Step</a> — machining step data model</li>
|
||||
<li><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a> — using scripts in a simulation workflow</li>
|
||||
</ul>
|
||||
|
||||
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|
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<article data-uid="Glossary-SessionProgress">
|
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<h1 id="glossary-session-progress-messages">Glossary: Session Progress (Messages)</h1>
|
||||
|
||||
<h2 id="what-is-sessionprogress">What Is SessionProgress?</h2>
|
||||
<p><strong>SessionProgress</strong> (<a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_SessionProgress">SessionProgress</a>) is the message host object that manages all messages generated during a HiNC scripting session. It serves as the central hub for logging, filtering, and exporting diagnostic information.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p>The older name <code>SessionMessageHost</code> is marked <code>[Obsolete]</code>. Use <code>SessionProgress</code> instead.</p>
|
||||
</div>
|
||||
<hr>
|
||||
<h2 id="message-types">Message Types</h2>
|
||||
<p>HiNC provides four message types, each with a distinct severity and typical display behavior:</p>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Type</th>
|
||||
<th>Command</th>
|
||||
<th>Description</th>
|
||||
<th>Typical Display</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><strong>Message</strong></td>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_Message_">Message</a></td>
|
||||
<td>General informational message</td>
|
||||
<td>Message panel</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><strong>ProgressMessage</strong></td>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ProgressMessage_">ProgressMessage</a></td>
|
||||
<td>Progress-related status update</td>
|
||||
<td>Progress bar / status area</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><strong>WarningMessage</strong></td>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_WarningMessage_">WarningMessage</a></td>
|
||||
<td>Warning (does not interrupt execution)</td>
|
||||
<td>Message panel (yellow)</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><strong>ErrorMessage</strong></td>
|
||||
<td><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_ErrorMessage_">ErrorMessage</a></td>
|
||||
<td>Error (may affect execution flow)</td>
|
||||
<td>Message panel (red)</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<h3 id="usage-examples">Usage Examples</h3>
|
||||
<pre><code class="lang-csharp">Message("Starting simulation");
|
||||
ProgressMessage("Loading workpiece...");
|
||||
WarningMessage("No cutting engagement detected in this segment");
|
||||
ErrorMessage("Workpiece does not exist");
|
||||
</code></pre>
|
||||
<hr>
|
||||
<h2 id="message-tags">Message Tags</h2>
|
||||
<p>Messages can be tagged for filtering. Standard tags include <code>"Error"</code> and <code>"Warning"</code>. When exporting messages, you can filter by one or more tags.</p>
|
||||
<hr>
|
||||
<h2 id="displaying-messages">Displaying Messages</h2>
|
||||
<p>All messages are automatically recorded in the session message host and appear in the HiNC UI <strong>message panel</strong>. Progress messages additionally update the <strong>progress bar</strong>.</p>
|
||||
<h3 id="accessing-the-message-host">Accessing the Message Host</h3>
|
||||
<pre><code class="lang-csharp">var messageHost = SessionProgress;
|
||||
</code></pre>
|
||||
<hr>
|
||||
<h2 id="exporting-messages">Exporting Messages</h2>
|
||||
<p><a class="xref" href="../../api/Hi.MachiningProcs.RuntimeApi.html#Hi_MachiningProcs_RuntimeApi_AppendMessagesToFile_">AppendMessagesToFile</a> writes messages to a text file, with optional tag-based filtering:</p>
|
||||
<pre><code class="lang-csharp">// Export all messages
|
||||
AppendMessagesToFile("Output/messages.txt");
|
||||
|
||||
// Export only errors and warnings
|
||||
AppendMessagesToFile("Output/errors.txt", "Error", "Warning");
|
||||
</code></pre>
|
||||
<div class="TIP">
|
||||
<h5>Tip</h5>
|
||||
<p>Export messages after simulation to create a persistent log for debugging or reporting.</p>
|
||||
</div>
|
||||
<hr>
|
||||
<h2 id="common-patterns">Common Patterns</h2>
|
||||
<h3 id="logging-simulation-progress">Logging Simulation Progress</h3>
|
||||
<pre><code class="lang-csharp">Message("Simulation started");
|
||||
PlayNcFile("NC/file1.nc");
|
||||
Message($"Simulation complete. Total steps: {StepCount}");
|
||||
AppendMessagesToFile("Output/log.txt");
|
||||
</code></pre>
|
||||
<h3 id="conditional-warnings">Conditional Warnings</h3>
|
||||
<pre><code class="lang-csharp">if (StepCount == 0)
|
||||
{
|
||||
WarningMessage("No steps were executed");
|
||||
}
|
||||
</code></pre>
|
||||
<h3 id="error-guard">Error Guard</h3>
|
||||
<pre><code class="lang-csharp">if (Workpiece == null)
|
||||
{
|
||||
ErrorMessage("Workpiece does not exist");
|
||||
return;
|
||||
}
|
||||
</code></pre>
|
||||
<h3 id="per-step-logging-via-events">Per-Step Logging via Events</h3>
|
||||
<pre><code class="lang-csharp">SessionStepBuilt += (preStep, curStep) => {
|
||||
if (curStep != null)
|
||||
Message($"Step {curStep.StepIndex}: ToolId={curStep.ToolId}");
|
||||
};
|
||||
PlayNcFile("NC/file1.nc");
|
||||
</code></pre>
|
||||
<h3 id="step-selection-logging">Step Selection Logging</h3>
|
||||
<pre><code class="lang-csharp">MachiningStepSelected += (step) => {
|
||||
if (step != null && step.ToolId == 1)
|
||||
ProgressMessage($"Tool 1 step selected at line {step.LineNo}");
|
||||
};
|
||||
</code></pre>
|
||||
<hr>
|
||||
<h2 id="message-lifecycle">Message Lifecycle</h2>
|
||||
<ol>
|
||||
<li>Messages are generated during script execution via the four message commands</li>
|
||||
<li>All messages are stored in the <code>SessionProgress</code> host object</li>
|
||||
<li>Messages persist until the session ends or the runtime is reset</li>
|
||||
<li><code>ResetRuntime()</code> clears event handlers but does <strong>not</strong> clear previously recorded messages</li>
|
||||
<li>Messages can be exported at any point using <code>AppendMessagesToFile</code></li>
|
||||
</ol>
|
||||
<hr>
|
||||
<h2 id="see-also">See Also</h2>
|
||||
<ul>
|
||||
<li><a class="xref" href="script-command.html">Glossary: Script Commands</a> — script command basics</li>
|
||||
<li><a class="xref" href="runtime-api.html">Glossary: RuntimeApi Quick-Reference</a> — RuntimeApi quick-reference</li>
|
||||
<li><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a> — using messages in a simulation workflow</li>
|
||||
</ul>
|
||||
|
||||
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|
||||
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<h1 id="simulation-step">Simulation Step</h1>
|
||||
|
||||
<h2 id="definition">Definition</h2>
|
||||
<p>A <strong>Step</strong> is a single computation unit in the simulation. During cutting, the default is one spindle revolution per step, which can be modified via <a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a>.</p>
|
||||
<h2 id="time-significance-of-step-data">Time Significance of Step Data</h2>
|
||||
<p>Step data contains information for the time interval between two consecutive steps (i.e., from the previous step to the current step). Since this represents a time interval rather than an instant, many fields are simplified representations of data over that period.</p>
|
||||
<h2 id="related-pages">Related Pages</h2>
|
||||
<ul>
|
||||
<li><a class="xref" href="step-output.html">Simulation Step Output</a>: Complete description of step output fields</li>
|
||||
<li><a class="xref" href="machining-step.html">Glossary: Machining Step</a>: Machining step properties and accessing step data in scripts</li>
|
||||
<li><a class="xref" href="../../workflows/basic-simulation.html">Workflow: Basic Machining Simulation</a>: Adjusting the computation resolution of steps</li>
|
||||
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<article data-uid="Doc-Machining-Step-Output">
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<h1 id="simulation-step-output">Simulation Step Output</h1>
|
||||
|
||||
<blockquote>
|
||||
<p>For the complete and up-to-date field reference, see <a class="xref" href="../../api/Hi.MachiningSteps.MachiningStep.html">MachiningStep</a>.</p>
|
||||
<p>To assess the risk of tool breakage, also refer to "<a href="../analysis/machinability.html">Evaluating Process Machinability</a>".</p>
|
||||
</blockquote>
|
||||
<p>This page summarizes the main output data for each simulation <a class="xref" href="step-intro.html">step</a>, covering source line, kinematics, load, force/torque, power, thermal, and wear information to help quickly understand the machining state at each step.</p>
|
||||
<p>Step data contains information for the time interval between two consecutive steps (i.e., from the previous step to the current step). Many fields are therefore simplified representations over that period. Common prefixes based on the simplification method include Average (Avg), Extremes (Min, Max), Range (Delta), and Maximum Absolute Value (MaxAbs).</p>
|
||||
<h2 id="basic-source-information">Basic Source Information</h2>
|
||||
<ul>
|
||||
<li>FileNo / LineNo / FilePath / LineText / FlagsText: File/line information and flags of the corresponding source NC command.</li>
|
||||
<li>StepIndex: Step sequence index.</li>
|
||||
<li>ToolId: ID of the currently active tool.</li>
|
||||
</ul>
|
||||
<h2 id="time-and-motion">Time and Motion</h2>
|
||||
<ul>
|
||||
<li>AccumulatedTime: Accumulated simulation time.</li>
|
||||
<li>StepDuration: Duration of this step (default per-revolution mode: one step equals one spindle revolution).</li>
|
||||
<li>BeginSpindleAngle_deg: Spindle angular displacement at the start of this step.</li>
|
||||
<li>Cl (Cutter Location): Cutter location point (including IJK normal).</li>
|
||||
<li>MoveOnProgramCoordinate, MovingLength_mm: Displacement vector and length in the program coordinate system.</li>
|
||||
<li>Feedrate_mmdmin / SpindleSpeed_rpm / CuttingSpeed_mmds: Feed rate, spindle speed, and cutting speed.</li>
|
||||
<li>FeedPerTooth_mm / FeedPerCycle_mm / ToothArcDuration_s / SpindleCyclePeriod_s: Feed per tooth/per cycle, tooth arc duration, and spindle cycle period.</li>
|
||||
</ul>
|
||||
<h2 id="cutting-engagement-and-material-removal-rate">Cutting Engagement and Material Removal Rate</h2>
|
||||
<ul>
|
||||
<li>IsTouched: Whether cutting engagement occurred.</li>
|
||||
<li>CuttingWidth_mm (ae) / CuttingDepth_mm (ap): Cutting width / cutting depth.</li>
|
||||
<li>Mrr_mm3ds: Material removal rate.</li>
|
||||
<li>ProgramSideCusp_um, SideCuspList_um: Side cusp height and distribution estimated from program feed and radius.</li>
|
||||
</ul>
|
||||
<h2 id="chip">Chip</h2>
|
||||
<ul>
|
||||
<li>ChipThickness_mm (/um): Chip thickness.</li>
|
||||
<li>ChipVolume_mm3: Chip volume.</li>
|
||||
<li>ChipMass_mg: Chip mass.</li>
|
||||
</ul>
|
||||
<h2 id="force-and-torque-including-mapping-comparison">Force and Torque (Including Mapping Comparison)</h2>
|
||||
<ul>
|
||||
<li>Coordinate system note: Most fields in this section indicate their coordinate system (e.g., <code>[W]</code> workpiece, <code>[TR]</code> tool running, <code>[SR]</code> spindle rotation). For coordinate system definitions and diagrams, see "<a href="../analysis/milling-physics-coordinates.html">Milling Physics Coordinate Systems</a>".</li>
|
||||
<li>AvgForceToToolOnToolRunningCoordinate_N, MaxAbsForce_N: Average/maximum force.</li>
|
||||
<li>Various average/maximum torques (about tool tip, about sensor point; in tool running / spindle rotation / workpiece program coordinate systems).</li>
|
||||
<li>AvgAbsTorque_Nm: Average absolute torque.</li>
|
||||
<li>Mapping comparison: AvgMomentXyByMapping_Nm, AvgAbsTorqueByMapping_Nm, error ratios, and symbolic error correlation metrics.</li>
|
||||
</ul>
|
||||
<h2 id="power-torque-and-energy-consumption">Power, Torque, and Energy Consumption</h2>
|
||||
<ul>
|
||||
<li>SpindleInputPower_W (input power): Energy entering the spindle.</li>
|
||||
<li>SpindleOutputPower_W (output power): Energy acting on the cutting end after spindle energy losses — i.e., the energy causing workpiece and chip deformation and temperature change. Output power is typically proportional to input power, with the ratio being the energy efficiency set in the spindle configuration <a class="xref" href="../../api/Hi.Milling.SpindleCapability.html#Hi_Milling_SpindleCapability_EnergyEfficiency">EnergyEfficiency</a><small>(API)</small>.</li>
|
||||
<li>MaxSpindlePowerRatio (maximum spindle power ratio): Input power / instantaneous maximum power based on spindle capability.</li>
|
||||
<li>ContinueSpindlePowerRatio (continuous spindle power ratio): Input power / unlimited-duration maximum power based on spindle capability.</li>
|
||||
<li>AccumulatedSpindleEnergyConsumption_kWh: Accumulated spindle energy consumption.</li>
|
||||
<li>Max/Continue Spindle Torque Ratio: Instantaneous/continuous spindle torque ratios.</li>
|
||||
</ul>
|
||||
<h2 id="thermal-and-temperature">Thermal and Temperature</h2>
|
||||
<ul>
|
||||
<li>CutterBodyTemperature_C / CutterDermisTemperature_C / WorkpieceDermisTemperature_C / ChipTemperature_C: Cutter body, cutter surface, workpiece surface, and chip temperatures.</li>
|
||||
<li>GetCutterDermisTemperature_C(depth_mm) / GetCutterDermisAvgTemperature_C(depth_mm): Cutter subsurface temperature / average temperature at a given depth.</li>
|
||||
<li>ThermalStress_MPa / ThermalYieldRatio: Thermal stress and thermal yield ratio. For tool breakage risk assessment based on thermal yield ratio, see "<a href="../analysis/machinability.html">Evaluating Process Machinability</a>".</li>
|
||||
</ul>
|
||||
<h2 id="wear-and-deflection">Wear and Deflection</h2>
|
||||
<p>For wear models, evaluation metrics, and applicable scenarios, see "<a href="../analysis/wear.html">Tool Life and Wear</a>".</p>
|
||||
<ul>
|
||||
<li>InstantCraterWear_um / AccumulatedCraterWear_um: Instantaneous/accumulated crater wear.</li>
|
||||
<li>AccumulatedFlankWearDepth_um / AccumulatedFlankWearWidth_um: Accumulated flank wear depth/width.</li>
|
||||
<li>Tip/Edge Deflection (um): Tool tip and bottom edge deflection (including maximum and delta values), as well as ReCutDepth_um (re-cut depth).</li>
|
||||
</ul>
|
||||
|
||||
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{"items":[{"name":"Overview","href":"index.html","topicHref":"index.html"},{"name":"Script Command","href":"script-command.html","topicHref":"script-command.html"},{"name":"RuntimeApi Reference","href":"runtime-api.html","topicHref":"runtime-api.html"},{"name":"MachiningStep","href":"machining-step.html","topicHref":"machining-step.html"},{"name":"Step (Concept)","href":"step-intro.html","topicHref":"step-intro.html"},{"name":"Step Output","href":"step-output.html","topicHref":"step-output.html"},{"name":"SessionProgress","href":"session-progress.html","topicHref":"session-progress.html"}]}
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<article data-uid="">
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<h1 id="component-assembly-and-anchors">Component Assembly and Anchors</h1>
|
||||
|
||||
<p><strong>Anchors</strong> are used for assembly purposes. When anchors between geometries coincide, assembly is completed.</p>
|
||||
<p>Strictly speaking, an <strong>Anchor</strong> is not a point, but a coordinate system. For two coordinate systems to be equal, their origins must coincide and their rotation directions must be the same.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>Anchor Assembly Example</strong></p>
|
||||
<p>As shown in the figure below, there are two components, each with two anchors, {<code>AnchorA</code>,<code>AnchorB</code>} and {<code>AnchorC</code>,<code>AnchorD</code>} respectively.
|
||||
The two components are assembled by making <code>AnchorB</code> and <code>AnchorC</code> coincide.</p>
|
||||
<p><img src="anchor-img/Anchor%20for%20contact.png" alt="anc-contact"></p>
|
||||
</div>
|
||||
<h2 id="worktable-anchor-and-workpiece-anchor">Worktable Anchor and Workpiece Anchor</h2>
|
||||
<p>Both workpiece and fixture have a workpiece anchor (<code>WorkpieceBuckle</code>), and both machine tool and fixture have a worktable anchor (<code>TableBuckle</code>), used to assemble workpiece, fixture, and machine tool.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><strong>Workpiece Fixture Assembly Example</strong></p>
|
||||
<p>Workpiece and fixture are assembled by making their workpiece anchors (<code>WorkpieceBuckle</code>) coincide.</p>
|
||||
<p><img src="anchor-img/Anchor%20for%20contact%20workpiece%20and%20fixture.png" alt=""></p>
|
||||
</div>
|
||||
<p>If no fixture is set, the workpiece will be assembled with the machine tool through the workpiece anchor and the machine tool through the worktable anchor.</p>
|
||||
<h2 id="spindle-anchor-and-tool-holder-anchor">Spindle Anchor and Tool Holder Anchor</h2>
|
||||
<p>Both tool holder and machine tool have a spindle anchor (<code>SpindleBuckle</code>), and both tool holder and tool head have a tool holder anchor (<code>HolderBuckle</code>), used to assemble tool head, tool holder, and machine tool.</p>
|
||||
<p>If no tool holder is set, the tool head will be assembled with the machine tool through the tool holder anchor and the machine tool through the spindle anchor.</p>
|
||||
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<article data-uid="MillingTool-APT">
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<h1 id="apt-tool-definition">APT Tool Definition</h1>
|
||||
|
||||
<p>APT (Automatically Programmed Tool) is a universal tool definition. Refer to the APT parameter diagram:</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p><img src="apt-img/APT.svg" alt="APT"></p>
|
||||
</div>
|
||||
<p>APT parameter description:</p>
|
||||
<ul>
|
||||
<li><code>D</code>: Diameter</li>
|
||||
<li><code>Rc</code>: Corner radius</li>
|
||||
<li><code>Rr</code>: Distance from corner center to tool centerline</li>
|
||||
<li><code>Rz</code>: Distance from corner center to tool tip horizontal plane</li>
|
||||
<li><code>Alpha</code>: Angle between horizontal plane and tool tip cone surface</li>
|
||||
<li><code>Beta</code>: Angle between tool centerline and tool wall cone surface</li>
|
||||
</ul>
|
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|
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<article data-uid="Controllers/HeidenhainSupport">
|
||||
<h1 id="heidenhain-controller-support">Heidenhain Controller Support</h1>
|
||||
|
||||
<p>This chapter explains HiNC support for NC codes of Heidenhain TNC640 and TNC530 controllers.</p>
|
||||
<p>Heidenhain controllers support general ISO syntax. The general ISO syntax supported by HiNC is documented in other files.</p>
|
||||
<p>If not mentioned in the documentation, it generally means it's not supported. R radius compensation command is not supported.</p>
|
||||
<h2 id="format-support">Format Support</h2>
|
||||
<p>Except for L code and FQ code, there must be spaces between letter instructions, otherwise, they cannot be parsed.</p>
|
||||
<blockquote>
|
||||
<p>Can be parsed:</p>
|
||||
<ul>
|
||||
<li><code>FMAX M03</code></li>
|
||||
<li><code>LX-26.3 Y+43.1 Z+100.3 A-90.0 C+13.123 FQ3</code></li>
|
||||
</ul>
|
||||
</blockquote>
|
||||
<blockquote>
|
||||
<p>Cannot be parsed:
|
||||
<code>FMAXM03</code></p>
|
||||
</blockquote>
|
||||
<p>Support for <code>L</code> move command.</p>
|
||||
<blockquote>
|
||||
<p>Can be parsed:</p>
|
||||
<ul>
|
||||
<li><code>LX+0Y+0FMAX</code></li>
|
||||
<li><code>L X+0 Y+0 FMAX</code></li>
|
||||
</ul>
|
||||
</blockquote>
|
||||
<h2 id="macro-support">Macro Support</h2>
|
||||
<h3 id="q-variable-assignment">Q Variable Assignment</h3>
|
||||
<p>Support for Q variable assignment.</p>
|
||||
<blockquote>
|
||||
<p>Can be parsed:</p>
|
||||
<ul>
|
||||
<li><code>Q1 = 5000</code></li>
|
||||
<li><code>Q2 = 123</code></li>
|
||||
<li><code>Q3 = 1000</code></li>
|
||||
<li><code>LX-26.3 Y+43.1 Z+100.3 A-90.0 C+13.123 FQ3</code></li>
|
||||
</ul>
|
||||
</blockquote>
|
||||
<h3 id="q-variable-operations">Q Variable Operations</h3>
|
||||
<p>Support for the following macro operations:</p>
|
||||
<ul>
|
||||
<li><code>FN0</code> specify a value.</li>
|
||||
<li><code>FN1</code> calculate and specify the sum of two values.</li>
|
||||
<li><code>FN2</code> calculate and specify the difference of two values.</li>
|
||||
<li><code>FN3</code> calculate and specify the product of two values.</li>
|
||||
</ul>
|
||||
<blockquote>
|
||||
<p>Can be parsed:</p>
|
||||
<ul>
|
||||
<li><code>FN0: Q1 = 5000</code></li>
|
||||
<li><code>FN1: Q1 = -Q2 + -5</code></li>
|
||||
<li><code>FN2: Q1 = +10 - +5</code></li>
|
||||
<li><code>FN3: Q2 = +3 * +3</code></li>
|
||||
</ul>
|
||||
</blockquote>
|
||||
<h2 id="tool-call">TOOL CALL</h2>
|
||||
<p>Support for <code>TOOL CALL</code>, but the tool name must be a number.</p>
|
||||
<blockquote>
|
||||
<p>Can be parsed:</p>
|
||||
<ul>
|
||||
<li><code>TOOL CALL "1" Z S5000</code></li>
|
||||
<li><code>TOOL CALL 1 Z S5000</code></li>
|
||||
</ul>
|
||||
</blockquote>
|
||||
<blockquote>
|
||||
<p>Cannot be parsed:
|
||||
<code>TOOL CALL "ET1" S5000</code></p>
|
||||
</blockquote>
|
||||
<h2 id="cycl-def-7">CYCL DEF 7</h2>
|
||||
<p>Support for <code>CYCL DEF 7</code> workpiece origin offset command.</p>
|
||||
<blockquote>
|
||||
<p>Can be parsed:</p>
|
||||
<pre><code>CYCL DEF 7.0 DATUM SHIFT
|
||||
CYCL DEF 7.1 X10.123
|
||||
CYCL DEF 7.2 Y22.223
|
||||
CYCL DEF 7.3 Z32.97
|
||||
</code></pre>
|
||||
</blockquote>
|
||||
<h2 id="cycl-def-247">CYCL DEF 247</h2>
|
||||
<p>Support for <code>CYCL DEF 247</code> workpiece origin setting. Supports <code>Q339</code> coordinate index.</p>
|
||||
<blockquote>
|
||||
<p>Can be parsed: <code>CYCL DEF 247 Q339=+1</code></p>
|
||||
</blockquote>
|
||||
<h2 id="plane-series-instructions">PLANE Series Instructions</h2>
|
||||
<h3 id="motion-behavior-instructions">Motion Behavior Instructions</h3>
|
||||
<p>Support for one of three motion behavior instructions: { <code>STAY</code> , <code>TURN</code> , <code>MOVE</code> } .</p>
|
||||
<h3 id="seq">SEQ</h3>
|
||||
<p>Support for { <code>SEQ+</code> , <code>SEQ-</code> } active spindle rotation direction instructions.</p>
|
||||
<h3 id="table-rot">TABLE ROT</h3>
|
||||
<p>Support for <code>TABLE ROT</code> worktable rotation instructions.</p>
|
||||
<h3 id="plane-spatial">PLANE SPATIAL</h3>
|
||||
<blockquote>
|
||||
<p>Can be parsed: <code>PLANE SPATIAL SPA-60.3 SPB+0 SPC-19.88 STAY SEQ- TABLE ROT</code></p>
|
||||
</blockquote>
|
||||
<h3 id="plane-reset">PLANE RESET</h3>
|
||||
<blockquote>
|
||||
<p>Can be parsed: <code>PLANE RESET STAY</code></p>
|
||||
</blockquote>
|
||||
<h2 id="heidenhain-specific-m-codes">Heidenhain Specific M Codes</h2>
|
||||
<p>Support for the following Heidenhain specific M codes. General ISO M codes are documented elsewhere.</p>
|
||||
<h3 id="m91">M91</h3>
|
||||
<p>Support for <code>M91</code> single-line effective mechanical coordinate displacement.</p>
|
||||
<blockquote>
|
||||
<p>Can be parsed: <code>L Z-1 F5000 M91</code></p>
|
||||
</blockquote>
|
||||
<h3 id="m107">M107</h3>
|
||||
<p><strong>Skip</strong> <code>M107</code> display error message command.</p>
|
||||
<h3 id="m108">M108</h3>
|
||||
<p><strong>Skip</strong> <code>M108</code> reset <code>M107</code> command.</p>
|
||||
<h3 id="m126">M126</h3>
|
||||
<p>Support for <code>M126</code> move on the rotary axis with a shorter path.</p>
|
||||
<h3 id="m127">M127</h3>
|
||||
<p>Support for <code>M127</code> reset <code>M126</code> command.</p>
|
||||
<h4 id="controller-parameter-field-300401">Controller Parameter Field 300401</h4>
|
||||
<p>Support for controller parameter field <code>300401</code>, if this parameter is true, regardless of whether <code>M127</code> is issued, it will move on the rotary axis with a shorter path.</p>
|
||||
<p>Parameter field <code>300401</code> default value is true.</p>
|
||||
<h3 id="m128">M128</h3>
|
||||
<p>Support for <code>M128</code> enable Tool Center Point Management (TCPM).</p>
|
||||
<h3 id="m129">M129</h3>
|
||||
<p>Support for <code>M129</code> disable Tool Center Point Management (TCPM).</p>
|
||||
<h3 id="m140">M140</h3>
|
||||
<p>Support for <code>M140 MB</code> <code>M140 MB MAX</code> retract tool command.</p>
|
||||
<blockquote>
|
||||
<p>Can be parsed:</p>
|
||||
<ul>
|
||||
<li><code>M140 MB MAX</code></li>
|
||||
<li><code>M140 MB+50 F6000</code></li>
|
||||
</ul>
|
||||
</blockquote>
|
||||
|
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</article>
|
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<h1 id="general-nc-code-support">General NC Code Support</h1>
|
||||
|
||||
<p>This list only represents partial functionality that can be applied to these commands. It may not execute complete functionality.</p>
|
||||
<h2 id="iso-standard-nc-codes">ISO Standard NC Codes</h2>
|
||||
<p>G00, G01, G02, G03, G04, G17, G18, G19, G21, G28, G40,
|
||||
G43, G44, G49, G52, G53, G54~G59.9, G68, G69, G71,
|
||||
G80, G81, G82, G83, G85, G86,
|
||||
G90, G91, G94, G98, G99</p>
|
||||
<p>M03, M04, M05, M06, M08, M09, M13, M14, M30</p>
|
||||
<h2 id="fanuc--syntec-specific-nc-codes">Fanuc & Syntec Specific NC Codes</h2>
|
||||
<p>G43.4, G53.1, G68.2</p>
|
||||
<h2 id="siemens-specific-nc-codes">Siemens Specific NC Codes</h2>
|
||||
<p>G500, SUPA, TRAFOOF, TRAORI</p>
|
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|
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<article data-uid="Equipment/Coolant">
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<h1 id="coolant">Coolant</h1>
|
||||
|
||||
<p>Models the cutting-zone cooling for the milling temperature FEM. Lives on <a class="xref" href="../../api/Hi.Physics.CoolantHeatCondition.html">CoolantHeatCondition</a><small>(API)</small>; consumed by <a class="xref" href="../../api/Hi.Physics.MillingTemperatureUtil.html">MillingTemperatureUtil</a><small>(API)</small> every simulation step.</p>
|
||||
<h2 id="nc-program-drives-the-mode">NC program drives the mode</h2>
|
||||
<p>The parser reads M07/M08/M09 into <a class="xref" href="../../api/Hi.Numerical.CoolantMode.html">CoolantMode</a><small>(API)</small> and carries it on every <a class="xref" href="../../api/Hi.MachiningSteps.MachineMotionStep.html">MachineMotionStep</a><small>(API)</small>. The FEM picks the effective convection coefficient at run time from that mode.</p>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>M-code</th>
|
||||
<th><code>CoolantMode</code></th>
|
||||
<th>Coefficient source</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>M08</code></td>
|
||||
<td><code>Flood</code></td>
|
||||
<td><code>CoolantConvectionCoefficient_Wdm2K</code> (baseline you set)</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>M07</code></td>
|
||||
<td><code>Mist</code></td>
|
||||
<td>baseline × <code>MistFloodConvectionRatio</code></td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>M09</code></td>
|
||||
<td><code>Off</code></td>
|
||||
<td><code>OffConvectionCoefficient_Wdm2K</code></td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<p>Before the first M07/M08/M09 the mode is <code>UnDefined</code>; the FEM treats it as <code>Off</code>.</p>
|
||||
<h2 id="properties">Properties</h2>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Property</th>
|
||||
<th>Default</th>
|
||||
<th>Notes</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td><code>CoolantTemperature_C</code></td>
|
||||
<td>25</td>
|
||||
<td>Room temperature inside the enclosure.</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>CoolantConvectionCoefficient_Wdm2K</code></td>
|
||||
<td>1 000</td>
|
||||
<td>Flood baseline. Water-based emulsion ≈ 1 000–3 000, oil ≈ 100–500.</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>MistFloodConvectionRatio</code></td>
|
||||
<td>0.5</td>
|
||||
<td>MQL is roughly half the heat removal of flood. See below.</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td><code>OffConvectionCoefficient_Wdm2K</code></td>
|
||||
<td>50</td>
|
||||
<td>Forced air inside a running enclosure. Natural air ≈ 5–25.</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
<h2 id="why-the-mist-ratio-defaults-to-05">Why the mist ratio defaults to 0.5</h2>
|
||||
<p>MQL removes much less heat than flood because a thin oil aerosol has a tiny thermal mass; its main value is lubrication plus evaporative cooling, not convection. Industry handbooks place it at <strong>roughly half of flood</strong>, which gives the conservative default <code>0.5</code>. Override it when you have dynamometer / thermocouple data for your own MQL system.</p>
|
||||
<div class="NOTE">
|
||||
<h5>Note</h5>
|
||||
<p>Further reading: UNIST <em>MQL Handbook</em> (source of the “about half” rule), ANEBON mist-vs-flood AISI 1045 tests, Mukesh et al. <em>IEJ</em> May 2023 review on sustainable machining. Use these only to dig deeper — the <code>0.5</code> default is already calibrated from them.</p>
|
||||
</div>
|
||||
<h2 id="xml">XML</h2>
|
||||
<pre><code class="lang-xml"><CoolantHeatCondition>
|
||||
<CoolantTemperature_C>25</CoolantTemperature_C>
|
||||
<CoolantConvectionCoefficient_Wdm2K>1000</CoolantConvectionCoefficient_Wdm2K>
|
||||
<MistFloodConvectionRatio>0.5</MistFloodConvectionRatio>
|
||||
<OffConvectionCoefficient_Wdm2K>50</OffConvectionCoefficient_Wdm2K>
|
||||
</CoolantHeatCondition>
|
||||
</code></pre>
|
||||
<p>Omit the last two elements to accept the defaults.</p>
|
||||
|
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<h1 id="cutter-configuration-notes">Cutter Configuration Notes</h1>
|
||||
|
||||
<h2 id="cutter-body-settings">Cutter Body Settings</h2>
|
||||
<h3 id="cutter-body-types">Cutter Body Types</h3>
|
||||
<p>Cutter body types include:</p>
|
||||
<ul>
|
||||
<li><strong>Milling</strong>
|
||||
Any tool that machines by rotation is classified as milling in HiNC, including drilling and boring.</li>
|
||||
<li><strong>Freeform Subtraction</strong>
|
||||
Cutting tools, EDM (electrical discharge machining) dies.</li>
|
||||
</ul>
|
||||
<h3 id="milling-tool-description-parameters">Milling Tool Description Parameters</h3>
|
||||
<ul>
|
||||
<li>Material: Shank material, cutter body material, (multi-layer) coating material and thickness.</li>
|
||||
<li>Cutting edge rotation envelope: Can use simplified parameters (APT) or a custom ZR table.</li>
|
||||
<li>Simplified (yield-equivalent) edge center rotation envelope:
|
||||
<ul>
|
||||
<li>Solid space ratio of the cutting edge rotation envelope.</li>
|
||||
<li>Custom ZR table.</li>
|
||||
</ul>
|
||||
</li>
|
||||
<li>Clamping end (non-cutting zone) shape: Custom ZR table.</li>
|
||||
<li>Per-tooth geometry (including side edges and bottom edges):
|
||||
<ul>
|
||||
<li>Simplified parameters: Helix angle position, rake angle, relief angle.</li>
|
||||
<li>Custom per-Z value: Helix angle position, rake angle, relief angle, radius length.</li>
|
||||
</ul>
|
||||
</li>
|
||||
<li>Hone radius, tool weight, insert weight, and (thermal-equivalent) thickness.</li>
|
||||
</ul>
|
||||
<blockquote>
|
||||
<p>For information on measuring rake angle and relief angle, refer to <a href="../analysis/radial-angle-measurement.html">Radial Angle Measurement</a>.</p>
|
||||
</blockquote>
|
||||
<h3 id="relief-angle-setting">Relief Angle Setting</h3>
|
||||
<p>The relief angle setting in HiNC refers to the primary relief angle. It is used to calculate flank wear width (Flank Wear, VB).</p>
|
||||
<h3 id="cutter-body-weight">Cutter Body Weight</h3>
|
||||
<p>Cutter body weight is used for thermal transfer calculations.</p>
|
||||
<ul>
|
||||
<li>Solid tools: Enter the weight of the solid tool as the cutter body weight.</li>
|
||||
<li>Indexable tools: Enter the total insert weight as the cutter body weight, excluding the weight of the tool body.</li>
|
||||
</ul>
|
||||
<h3 id="hone-radius">Hone Radius</h3>
|
||||
<p>The hone radius represents the sharpness of the tool and is the radius at the cutting edge tip. Typical values range from 20 to 50 um.</p>
|
||||
<p>Tools used for machining easy-to-cut materials typically have a smaller hone radius (e.g., Al6061-T6, which can be assumed as 20 um); tools used for difficult-to-cut materials typically have a larger hone radius (e.g., stainless steel, which can be assumed as 50 um).</p>
|
||||
<h3 id="edge-profile-and-edge-grind--bottom-edge-grind">Edge Profile and Edge Grind — Bottom Edge Grind</h3>
|
||||
<p>The bottom edge grind needs to be configured when the bottom edge is horizontal or concave, and it affects segments with downward cutting.</p>
|
||||
<p>Drill bits do not require bottom edge grind configuration — only the side edge grind needs to be set. This is because drill bit bottoms are not horizontal or concave. If a custom drill bit has a horizontal or concave bottom, then the bottom edge grind must be configured.</p>
|
||||
<p>Typically, only bull-nose cutters require bottom edge grind configuration. Note that flat end mills usually do not perform downward cutting and should not, but if the process does so, the bottom edge grind must be configured.</p>
|
||||
|
||||
</article>
|
||||
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<article data-uid="">
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<h1 id="setup">Setup</h1>
|
||||
|
||||
<p>Pre-simulation configuration: the physical entities and components you configure before running a simulation. Once set, these form the fixed environment of the simulation.</p>
|
||||
<h2 id="equipment">Equipment</h2>
|
||||
<ul>
|
||||
<li><a href="machine-tool.html">Machine Tool</a> — Build or load a virtual machine tool</li>
|
||||
<li><a href="anchor.html">Anchor</a> — Coordinate anchors for attaching components</li>
|
||||
</ul>
|
||||
<h2 id="controllers">Controllers</h2>
|
||||
<ul>
|
||||
<li><a href="controller-heidenhain.html">Heidenhain Support</a> — Heidenhain controller setup</li>
|
||||
<li><a href="controller-iso.html">ISO / General NC</a> — Fanuc, Siemens, Mitsubishi, and ISO NC code support</li>
|
||||
</ul>
|
||||
<h2 id="cutting-tools">Cutting Tools</h2>
|
||||
<ul>
|
||||
<li><a href="cutter.html">Cutter</a> — Milling cutter geometry and parameters</li>
|
||||
<li><a href="apt.html">APT Tool</a> — APT-style cutter definition</li>
|
||||
<li><a href="insert-cutter.html">Insert Cutter</a> — Insert-style cutter</li>
|
||||
<li><a href="smart-tool-holder.html">Smart Tool Holder</a> — Smart holder with sensors</li>
|
||||
</ul>
|
||||
<h2 id="environment">Environment</h2>
|
||||
<ul>
|
||||
<li><a href="coolant.html">Coolant</a> — Coolant settings for thermal simulation</li>
|
||||
</ul>
|
||||
|
||||
</article>
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<article data-uid="">
|
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<h1 id="insert-cutter">Insert Cutter</h1>
|
||||
|
||||
<p>Insert cutters can be modeled in the virtual environment. See the examples below.</p>
|
||||
<p><img src="insert-cutter-img/insert-cut-mark.png" alt="demo-real-insert-cutter"></p>
|
||||
<p><img src="insert-cutter-img/demo-virtual-insert-cutter.png" alt="demo-virtual-insert-cutter"></p>
|
||||
<table>
|
||||
<thead>
|
||||
<tr>
|
||||
<th>Z</th>
|
||||
<th>R</th>
|
||||
<th>S.Ang.</th>
|
||||
<th>R.Ang.</th>
|
||||
</tr>
|
||||
</thead>
|
||||
<tbody>
|
||||
<tr>
|
||||
<td>0</td>
|
||||
<td>8</td>
|
||||
<td>1</td>
|
||||
<td>3</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>0.2</td>
|
||||
<td>8</td>
|
||||
<td>0.5</td>
|
||||
<td>3</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>0.4</td>
|
||||
<td>8</td>
|
||||
<td>0</td>
|
||||
<td>3</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>0.5</td>
|
||||
<td>8</td>
|
||||
<td>0</td>
|
||||
<td>3</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>3</td>
|
||||
<td>8</td>
|
||||
<td>3</td>
|
||||
<td>3</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>6</td>
|
||||
<td>8</td>
|
||||
<td>4</td>
|
||||
<td>3</td>
|
||||
</tr>
|
||||
<tr>
|
||||
<td>8</td>
|
||||
<td>8</td>
|
||||
<td>4</td>
|
||||
<td>3</td>
|
||||
</tr>
|
||||
</tbody>
|
||||
</table>
|
||||
|
||||
</article>
|
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<div class="contribution d-print-none">
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<article data-uid="">
|
||||
<h1 id="building-virtual-machine-tools">Building Virtual Machine Tools</h1>
|
||||
|
||||
<p>Complete the following steps to build and use virtual machine tools:</p>
|
||||
<ol>
|
||||
<li><p>Use the mechanism builder to create the topological structure.</p>
|
||||
<ol>
|
||||
<li>Specific <code>Branch</code> names in the topology structure need to be set with corresponding motion axis keywords.
|
||||
<ul>
|
||||
<li>Linear motion axis keywords corresponding to motion modes are <code>X</code>, <code>Y</code>, <code>Z</code>.</li>
|
||||
<li>Rotary motion axis keywords corresponding to motion modes are <code>A</code>, <code>B</code>, <code>C</code>.</li>
|
||||
</ul>
|
||||
</li>
|
||||
<li>Specific <code>Anchor</code> names in the topology structure need to be set with corresponding keywords.
|
||||
<ul>
|
||||
<li>Keyword <code>O</code> is the ground anchor.</li>
|
||||
<li>Keyword <code>base</code> is the base.</li>
|
||||
<li>Keyword <code>t</code> is the tool-end anchor. Used for connecting tools.</li>
|
||||
<li>Keyword <code>w</code> is the worktable-end anchor. Used for connecting fixtures or workpieces.</li>
|
||||
</ul>
|
||||
</li>
|
||||
</ol>
|
||||
<blockquote>
|
||||
<p><strong>Note</strong></p>
|
||||
<p>Keywords are case-sensitive.</p>
|
||||
</blockquote>
|
||||
</li>
|
||||
<li><p>Set geometric shapes for anchors. This is optional.</p>
|
||||
</li>
|
||||
<li><p>Save the topology structure as a machine tool file.</p>
|
||||
</li>
|
||||
</ol>
|
||||
<h2 id="best-practices">Best Practices</h2>
|
||||
<p>The most convenient approach is to assemble the machine in CAD software, position the moving elements at the machine origin<a id="fnref:1" href="#fn:1" class="footnote-ref"><sup>1</sup></a>, then:</p>
|
||||
<ul>
|
||||
<li>Export individual main component STL files from the <strong>same coordinate system</strong>. Then set these STLs into anchors.</li>
|
||||
<li>Measure the coordinates of tool-end anchor, worktable-end anchor, and any point on the rotary motion axis pivot relative to the output coordinate system in CAD software, then input these coordinates into the topology structure.</li>
|
||||
<li>Due to relative motion, the motion axis direction settings from base to worktable-end are generally negative.</li>
|
||||
</ul>
|
||||
<blockquote>
|
||||
<p>Too many STL meshes will reduce software opening speed and collision detection speed.</p>
|
||||
</blockquote>
|
||||
<h2 id="example-small-five-axis-vertical-milling-machine">Example: Small Five-axis Vertical Milling Machine</h2>
|
||||
<p>Example: <a href="machine-tool-img/B1.zip">B1.zip</a></p>
|
||||
<p>Target virtual milling machine:
|
||||
<img src="machine-tool-img/B1_anchors.png" alt="B1-with-anchors"></p>
|
||||
<p>Topology structure:
|
||||
<img src="machine-tool-img/B1-topo.en.png" alt="B1-topo"></p>
|
||||
<h2 id="building-horizontal-machine-tools">Building Horizontal Machine Tools</h2>
|
||||
<ol>
|
||||
<li>Create topology structure according to machine tool motion axis coordinates.</li>
|
||||
<li>Lay down the machine: set rotation in the connection between ground anchor and machine base anchor, axis direction (0,1,1)(must be normalized), angle 180 degrees.</li>
|
||||
</ol>
|
||||
<div class="footnotes">
|
||||
<hr>
|
||||
<ol>
|
||||
<li id="fn:1">
|
||||
<p>Machine Origin is the position where all machine coordinates (MC, Machine Coordinate) are 0, generally the home position.<a href="#fnref:1" class="footnote-back-ref">↩</a></p>
|
||||
</li>
|
||||
</ol>
|
||||
</div>
|
||||
|
||||
</article>
|
||||
|
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<div class="contribution d-print-none">
|
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|
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<article data-uid="">
|
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<h1 id="smart-tool-holder">Smart Tool Holder</h1>
|
||||
|
||||
<p>A smart tool holder is a machine tool accessory equipped with sensors that can monitor force and torque data in real time during machining. To ensure simulation accuracy, the following parameters must be configured correctly:</p>
|
||||
<h2 id="sensor-configuration">Sensor Configuration</h2>
|
||||
<h3 id="moment-arm-height">Moment Arm Height</h3>
|
||||
<ul>
|
||||
<li>The sensor height setting has a significant impact on simulation accuracy</li>
|
||||
<li>This height defines the moment arm distance for the torque measured by the sensor</li>
|
||||
<li>If not set correctly, a constant scaling error will appear in the torque calculation</li>
|
||||
</ul>
|
||||
<h3 id="coordinate-system-alignment">Coordinate System Alignment</h3>
|
||||
<ol>
|
||||
<li><p><strong>Basic Principle</strong></p>
|
||||
<ul>
|
||||
<li>The cutting edge should be aligned with the sensor's X-axis</li>
|
||||
<li>Ensure the sensor XY coordinate system is consistent with the simulation XY coordinate system</li>
|
||||
<li>The impact of coordinate system misalignment is relatively smaller compared to the moment arm setting</li>
|
||||
</ul>
|
||||
</li>
|
||||
<li><p><strong>Installation Angle Adjustment</strong></p>
|
||||
<ul>
|
||||
<li>If perfect alignment is not possible, measure the offset angle</li>
|
||||
<li>Enter the measured angle in the “Installation Angle” field</li>
|
||||
<li>The maximum possible deviation is 45 degrees</li>
|
||||
</ul>
|
||||
</li>
|
||||
</ol>
|
||||
<h2 id="factors-affecting-accuracy">Factors Affecting Accuracy</h2>
|
||||
<h3 id="coordinate-transformation-effects">Coordinate Transformation Effects</h3>
|
||||
<ul>
|
||||
<li>An installation angle deviation can cause up to a √2 factor difference in values</li>
|
||||
<li>This difference is inherently a result of coordinate transformation, not a measurement accuracy issue</li>
|
||||
<li>Even with the same smart tool holder, different installation angles will produce different measurement data</li>
|
||||
</ul>
|
||||
<h3 id="best-practices">Best Practices</h3>
|
||||
<ol>
|
||||
<li>Prioritize accurate moment arm height configuration</li>
|
||||
<li>Align the cutting edge with the sensor X-axis as closely as possible</li>
|
||||
<li>If perfect alignment is not achievable, always measure and set the correct installation angle</li>
|
||||
</ol>
|
||||
<p>Only with these parameters correctly configured will the simulated micro-waveforms match the actual sensor measurements.</p>
|
||||
|
||||
</article>
|
||||
|
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<li>
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<a href="index.html" name="" title="Overview">Overview</a>
|
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</li>
|
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<li>
|
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<a href="machine-tool.html" name="" title="Machine Tool">Machine Tool</a>
|
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</li>
|
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|
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|
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|
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|
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</li>
|
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<li>
|
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<span class="expand-stub"></span>
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<a>Cutting Tools</a>
|
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|
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<ul class="nav level2">
|
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<li>
|
||||
<a href="cutter.html" name="" title="Cutter">Cutter</a>
|
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||||
<li>
|
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<a href="apt.html" name="" title="APT Tool">APT Tool</a>
|
||||
</li>
|
||||
<li>
|
||||
<a href="insert-cutter.html" name="" title="Insert Cutter">Insert Cutter</a>
|
||||
</li>
|
||||
<li>
|
||||
<a href="smart-tool-holder.html" name="" title="Smart Tool Holder">Smart Tool Holder</a>
|
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</li>
|
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|
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</div>
|
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@@ -0,0 +1,2 @@
|
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|
||||
{"items":[{"name":"Overview","href":"index.html","topicHref":"index.html"},{"name":"Machine Tool","href":"machine-tool.html","topicHref":"machine-tool.html"},{"name":"Anchor","href":"anchor.html","topicHref":"anchor.html"},{"name":"Coolant","href":"coolant.html","topicHref":"coolant.html"},{"name":"Controllers","items":[{"name":"Heidenhain","href":"controller-heidenhain.html","topicHref":"controller-heidenhain.html"},{"name":"ISO / General NC","href":"controller-iso.html","topicHref":"controller-iso.html"}]},{"name":"Cutting Tools","items":[{"name":"Cutter","href":"cutter.html","topicHref":"cutter.html"},{"name":"APT Tool","href":"apt.html","topicHref":"apt.html"},{"name":"Insert Cutter","href":"insert-cutter.html","topicHref":"insert-cutter.html"},{"name":"Smart Tool Holder","href":"smart-tool-holder.html","topicHref":"smart-tool-holder.html"}]}]}
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{"items":[{"name":"Setup","href":"setup/index.html","tocHref":"setup/toc.html","topicHref":"setup/index.html","homepage":"setup/index.html"},{"name":"Runtime","href":"runtime/index.html","tocHref":"runtime/toc.html","topicHref":"runtime/index.html","homepage":"runtime/index.html"},{"name":"Analysis","href":"analysis/index.html","tocHref":"analysis/toc.html","topicHref":"analysis/index.html","homepage":"analysis/index.html"}]}
|
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Reference in New Issue
Block a user