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deploy webservice static-file routing for docsite folder URLs, per-instance step-cache db, and constant-height panel title bars.
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@@ -101,7 +101,7 @@
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</ul>
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<h2 id="time-and-motion">Time and Motion</h2>
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<ul>
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<li>AccumulatedTime: Accumulated simulation time.</li>
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<li>EndTimecode: Simulated end-of-step timecode (formerly <code>AccumulatedTime</code>; step CSVs written with the legacy header are still read).</li>
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<li>StepDuration: Duration of this step (default per-revolution mode: one step equals one spindle revolution).</li>
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<li>BeginSpindleAngle_deg: Spindle angular displacement at the start of this step.</li>
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<li>Cl (Cutter Location): Cutter location point (including IJK normal).</li>
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@@ -115,7 +115,11 @@
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<li>IsTouched: Whether cutting engagement occurred.</li>
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<li>CuttingWidth_mm (ae) / CuttingDepth_mm (ap): Cutting width / cutting depth.</li>
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<li>Mrr_mm3ds: Material removal rate.</li>
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<li>ProgramSideCusp_um, SideCuspList_um: Side cusp height and distribution estimated from program feed and radius.</li>
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<li>ProgramSideCusp_um, SideCuspList_um: Side cusp height and distribution estimated from program feed and radius.
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<blockquote>
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<p><strong>Reading tip — a <code>ProgramSideCusp_um</code> spike usually flags a rapid-move (G00) collision, not a finish result.</strong> The program-side cusp is computed from the <em>ideal program feedrate</em> while the cutter is engaged with the workpiece. A rapid traverse is not meant to touch material; when it does, the cusp formula is fed the (very high) rapid feedrate, so the value spikes far above any real cutting cusp. Treat an isolated cusp peak at a rapid/G00 line as a likely gouge/collision to investigate. The same engagement-during-rapid usually shows up alongside it as spikes in the availability ratios (yielding-stress / spindle-torque / spindle-power).</p>
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</blockquote>
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</li>
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</ul>
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<h2 id="chip">Chip</h2>
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<ul>
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@@ -138,7 +142,11 @@
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<li>MaxSpindlePowerRatio (maximum spindle power ratio): Input power / instantaneous maximum power based on spindle capability.</li>
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<li>ContinueSpindlePowerRatio (continuous spindle power ratio): Input power / unlimited-duration maximum power based on spindle capability.</li>
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<li>AccumulatedSpindleEnergyConsumption_kWh: Accumulated spindle energy consumption.</li>
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<li>Max/Continue Spindle Torque Ratio: Instantaneous/continuous spindle torque ratios.</li>
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<li>Max/Continue Spindle Torque Ratio: Instantaneous/continuous spindle torque ratios.
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<blockquote>
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<p><strong>Reading tip — a power / torque ratio over 100% means the spindle cannot supply the demanded load at the commanded rpm</strong>, so it droops: with feed held, rpm drops, feed-per-tooth rises, and forces climb further — a runaway loop that, left unchecked, grows the chip until the cutter breaks and the spindle/drive is overstressed and damaged — load damage, not a tool-vs-workpiece collision (see <a href="../analysis/nc-optimization-principles.html">NC optimization</a>). Read it by <em>duration</em>, not just height: a one-revolution (single-cycle) overshoot usually still completes the pass — it just leaves a slightly insufficient cut there — whereas a ratio that stays above 100% across many consecutive spindle revolutions is a genuine overload to fix. A high-load step typically also shows large cutter–workpiece engagement (CWE), large tip deflection, and more vibration/noise. Because the ratio is normalized by the spindle-capability curve, a placeholder/guessed spindle skews it — confirm against the real spindle's speed–power/torque curve before calling it overloaded.</p>
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</blockquote>
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</li>
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</ul>
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<h2 id="thermal-and-temperature">Thermal and Temperature</h2>
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<ul>
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