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<h2 id="1-prerequisites">1. Prerequisites</h2>
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<div class="TIP">
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<h5>Tip</h5>
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<p>For the complete data-collection checklist behind a project, see <a href="../manual/setup/project-data-checklist.html">Project Data Checklist</a>.</p>
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<p>For the complete data-collection checklist behind a project, see <a class="xref" href="project-data-checklist.html">Project Data Checklist</a>.</p>
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</div>
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<p>Before training you need:</p>
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<table>
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@@ -140,7 +140,8 @@
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<p>Before training, the workpiece + fixture must be correctly placed relative to the work offset, otherwise the simulated engagement (and therefore the trained coefficients) is wrong. See <a href="../manual/setup/program-zero-alignment.html">Program Zero Alignment</a> — particularly the high-fidelity caution that the G54 used must reflect the <strong>real</strong> machine offset, and the rough-resolution check for catching a wrong setup at the opening plunge.</p>
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</div>
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<h3 id="sensor-data-file-format">Sensor Data File Format</h3>
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<p>The CSV must contain a header row with <code>ActualTime</code> and at least one force/torque channel:</p>
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<p>The CSV must contain a header row with a time column and at least one force/torque channel. Each
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channel accepts more than one spelling, so a file written for an older release still reads:</p>
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<table>
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<thead>
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<tr>
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@@ -150,16 +151,20 @@
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</thead>
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<tbody>
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<tr>
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<td>Time</td>
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<td><code>ActualTime</code>, or <code>ActualDateTime</code> for the absolute instant. <code>TimeTag</code> and <code>Time</code> are read for compatibility with older files.</td>
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</tr>
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<tr>
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<td>Dynamometer</td>
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<td><code>Fx</code> (or <code>Workpiece.Fx</code>), <code>Fy</code>, <code>Fz</code></td>
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<td><code>Fx</code> or <code>Workpiece.Fx</code> (same for <code>y</code>, <code>z</code>)</td>
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</tr>
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<tr>
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<td>Smart tool holder</td>
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<td><code>Mx</code> (or <code>Holder.Mx</code>), <code>My</code>, <code>Mz</code></td>
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<td><code>Mx</code> or <code>Holder.Mx</code> (same for <code>y</code>, <code>z</code>). <code>Spindle.Mx</code> is an obsolete spelling, read but not written.</td>
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</tr>
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<tr>
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<td>Accelerometer (optional)</td>
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<td><code>Ax</code>, <code>Ay</code>, <code>Az</code></td>
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<td><code>Ax</code>, <code>Ay</code>, <code>Az</code> — one spelling only</td>
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</tr>
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</tbody>
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</table>
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@@ -400,7 +405,7 @@ WriteShotFiles("Output/[NcName].shot.csv", 0.1); // 2nd arg = sampling
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<h5>Note</h5>
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<p>A fine period makes large files — the case above went from 13 MB at 1 ms to 128 MB at 0.1 ms for a 6-cut program. Budget disk accordingly, and do not commit such files to a repository.</p>
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</div>
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<p>For coordinate system explanations, see <a href="../manual/analysis/milling-physics-coordinates.html">Milling Physics Coordinates</a>.</p>
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<p>For coordinate system explanations, see <a class="xref" href="../technique/milling-physics/milling-physics-coordinates.html">Milling Physics Coordinates</a>.</p>
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<hr>
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<h2 id="6-train-milling-parameters">6. Train Milling Parameters</h2>
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<h3 id="trainmillingpara-new-training">TrainMillingPara (New Training)</h3>
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@@ -437,11 +442,18 @@ WriteShotFiles("Output/[NcName].shot.csv", 0.1); // 2nd arg = sampling
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<h5>Warning</h5>
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<p>Using only <code>Mx|My|Mz</code> without <code>Fz</code> loses one degree of freedom (torque = r × F loses the r-direction), making coefficient training unreliable. Always include <code>Fz</code> when using torque data.</p>
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</div>
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<p>The feed-per-tooth entry above is what the command refuses to run without, not what a usable
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training needs. One sample at a different feed satisfies it; separating the shear coefficients from
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the ploughing ones takes a <strong>range</strong> of chip loads across the passes.</p>
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<h3 id="training-conditions">Training Conditions</h3>
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<ul>
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<li>Samples should have <strong>stable, repeatable waveforms</strong> for at least two spindle revolutions</li>
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<li>Under unstable conditions, plowing coefficients tend to be over-estimated</li>
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<li>Any NC path shape (slot milling, side milling, any tool shape) is acceptable when samples are stable</li>
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<li><strong>Stable samples are necessary and not sufficient.</strong> Whether the coefficients can be recovered
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from a cut set at all is decided by what that set spans, not by how clean it is: a set with one
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helix angle leaves a combination of the shear coefficients exactly unobservable, and a set with a
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narrow feed-per-tooth range cannot separate shear from ploughing. Design the set before cutting —
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see <a href="../technique/measurement/training-cut-set-design.html">Designing a Training Cut Set</a></li>
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</ul>
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<hr>
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<h2 id="7-evaluate-training-quality">7. Evaluate Training Quality</h2>
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@@ -518,12 +530,12 @@ WriteShotFiles("Output/[NcName].shot.csv", 0.1);
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</code></pre>
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<h2 id="see-also">See Also</h2>
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<ul>
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<li><a href="../manual/analysis/milling-physics-coordinates.html">Milling Physics Coordinates</a> — coordinate system reference</li>
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<li><a class="xref" href="../technique/milling-physics/milling-physics-coordinates.html">Milling Physics Coordinates</a> — coordinate system reference</li>
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<li><a href="sensor-mapping.html">Sensor Mapping Workflow</a> — detailed mapping workflow</li>
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<li><a class="xref" href="basic-simulation.html">Workflow: Basic Machining Simulation</a> — basic simulation setup</li>
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<li><a class="xref" href="nc-optimization.html">Workflow: NC Optimization</a> — optimization after training</li>
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<li><a class="xref" href="../manual/runtime/step.html">Step</a> — step data reference</li>
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<li><a class="xref" href="../manual/runtime/session-shell.html">Glossary: SessionShell Quick-Reference</a> — SessionShell quick-reference</li>
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<li><a class="xref" href="../technique/scripting/step.html">Step</a> — step data reference</li>
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<li><a class="xref" href="../technique/scripting/session-shell.html">SessionShell</a> — SessionShell quick-reference</li>
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<li><a href="examples/milling-training-dynamometer.html">Training with a Dynamometer (Example)</a></li>
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<li><a href="examples/mapping-demo.html">Cascading Mapping (Example)</a></li>
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</ul>
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